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CFD-modeling of heat exchange beams with eutectic lead-bismuth alloy
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 861-875Nowadays, active development of 4th generation nuclear reactors with liquid metal coolants takes place. Therefore, simulation of their elements and units in 3D modelling software are relevant. The thermal-hydraulic analysis of reactor units with liquid metal coolant is recognized as one of the most important directions of the complex of interconnected tasks on reactor unit parameters justification. The complexity of getting necessary information about operating conditions of reactor equipment with liquid-metal coolant on the base of experimental investigations requires the involvement of numerical simulation. The domestic CFD code FlowVision has been used as a research tool. FlowVision software has a certificate of the Scientific and Engineering Centre for Nuclear and Radiation Safety for the nuclear reactor safety simulations. Previously it has been proved that this simulation code had been successfully used for modelling processes in nuclear reactors with sodium coolant. Since at the moment the nuclear industry considers plants with lead-bismuth coolant as promising reactors, it is necessary to justify the FlowVision code suitability also for modeling the flow of such coolant, which is the goal of this work. The paper presents the results of lead-bismuth eutectic flow numerical simulation in the heat exchange tube bundle of NPP steam generator. The convergence studies on a grid and step have been carried out, turbulence model has been selected, hydraulic resistance coefficients of lattices have been determined and simulations with and without $k_\theta^{}$-$e_\theta^{}$ model are compared within the framework of fluid dynamics and heat exchange modeling in the heat-exchange tube bundle. According to the results of the study, it was found that the results of the calculation using the $k_\theta^{}$-$e_\theta^{}$ turbulence model are more precisely consistent with the correlations. A cross-verification with STAR-CCM+ software has been performed as an additional verification on the accuracy of the results, the results obtained are within the error limits of the correlations used for comparison.
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Use of URANS approach for determination of temperature fluctuations when mixing triple-jet sodium at different temperatures
Computer Research and Modeling, 2014, v. 6, no. 6, pp. 923-935Views (last year): 2. Citations: 2 (RSCI).The possibility to study temperature fluctuations using URANS approach is studied. The results of numerical simulation of mixing processes for triple-jet sodium at different temperatures are presented. The processes were simulated using FlowVision software system and LMS model for turbulent heat transfer. The analysis and experiment data are compared. Validated was the possibility to determine the energy-carrying frequencies of temperature fluctuations using URANS approach and LMS model when mixing triple-jet sodium at different temperatures.
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Wall functions for high-Reynolds calculations in FlowVision software
Computer Research and Modeling, 2015, v. 7, no. 6, pp. 1221-1239Views (last year): 6. Citations: 4 (RSCI).The article submits wall functions model “FlowVision”. The model allows simulating turbulent flows of fluid and gas over solid impermeable surfaces on different grids. Four turbulence models are considered: $k-\varepsilon$ FlowVision, $k-\varepsilon$ Standard, SST $k-\omega$, SA. Details of implementation of turbulence models in FlowVision software are discussed. Calculations of two test cases are demonstrated.
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Modeling separated flow with use of two-equation turbulence model
Computer Research and Modeling, 2016, v. 8, no. 1, pp. 79-88Views (last year): 4. Citations: 7 (RSCI).The article provides a development of recently published turbulence model KEFV. The submitted version of this model allows modeling transition in a separated flow. The model includes an adjustable mechanism for specifying generation of turbulence in laminar zones with high velocity gradients. The model is implemented in the FlowVision CFD software. Simulation of the air flow around low-Reynolds airfoil Eppler-387 is discussed in the article. The flow conditions are characterized by the Reynolds number Re = 200 000.
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Development of a methodological approach and numerical simulation of thermal-hydraulic processes in the intermediate heat exchanger of a BN reactor
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 877-894The paper presents the results of three-dimensional numerical simulation of thermal-hydraulic processes in the Intermediate Heat Exchanger of the advanced Sodium-Cooled Fast-Neutron (BN) Reactor considering a developed methodological approach.
The Intermediate Heat Exchanger (IHX) is located in the reactor vessel and intended to transfer heat from the primary sodium circulating on the shell side to the secondary sodium circulating on the tube side. In case of an integral layout of the primary equipment in the BN reactor, upstream the IHX inlet windows there is a temperature stratification of the coolant due to incomplete mixing of different temperature flows at the core outlet. Inside the IHX, in the area of the input and output windows, a complex longitudinal and transverse flow of the coolant also takes place resulting in an uneven distribution of the coolant flow rate on the tube side and, as a consequence, in an uneven temperature distribution and heat transfer efficiency along the height and radius of the tube bundle.
In order to confirm the thermal-hydraulic parameters of the IHX of the advanced BN reactor applied in the design, a methodological approach for three-dimensional numerical simulation of the heat exchanger located in the reactor vessel was developed, taking into account the three-dimensional sodium flow pattern at the IHX inlet and inside the IHX, as well as justifying the recommendations for simplifying the geometry of the computational model of the IHX.
Numerical simulation of thermal-hydraulic processes in the IHX of the advanced BN reactor was carried out using the FlowVision software package with the standard $k-\varepsilon$ turbulence model and the LMS turbulent heat transfer model.
To increase the representativeness of numerical simulation of the IHX tube bundle, verification calculations of singletube and multi-tube sodium-sodium heat exchangers were performed with the geometric characteristics corresponding to the IHX design.
To determine the input boundary conditions in the IHX model, an additional three-dimensional calculation was performed taking into account the uneven flow pattern in the upper mixing chamber of the reactor.
The IHX computational model was optimized by simplifying spacer belts and selecting a sector model.
As a result of numerical simulation of the IHX, the distributions of the primary sodium velocity and primary and secondary sodium temperature were obtained. Satisfactory agreement of the calculation results with the design data on integral parameters confirmed the adopted design thermal-hydraulic characteristics of the IHX of the advanced BN reactor.
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High-Reynolds number calculations of turbulent heat transfer in FlowVision software
Computer Research and Modeling, 2018, v. 10, no. 4, pp. 461-481Views (last year): 23.This work presents the model of heat wall functions FlowVision (WFFV), which allows simulation of nonisothermal flows of fluid and gas near solid surfaces on relatively coarse grids with use of turbulence models. The work follows the research on the development of wall functions applicable in wide range of the values of quantity y+. Model WFFV assumes smooth profiles of the tangential component of velocity, turbulent viscosity, temperature, and turbulent heat conductivity near a solid surface. Possibility of using a simple algebraic model for calculation of variable turbulent Prandtl number is investigated in this study (the turbulent Prandtl number enters model WFFV as parameter). The results are satisfactory. The details of implementation of model WFFV in the FlowVision software are explained. In particular, the boundary condition for the energy equation used in high-Reynolds number calculations of non-isothermal flows is considered. The boundary condition is deduced for the energy equation written via thermodynamic enthalpy and via full enthalpy. The capability of the model is demonstrated on two test problems: flow of incompressible fluid past a plate and supersonic flow of gas past a plate (M = 3).
Analysis of literature shows that there exists essential ambiguity in experimental data and, as a consequence, in empirical correlations for the Stanton number (that being a dimensionless heat flux). The calculations suggest that the default values of the model parameters, automatically specified in the program, allow calculations of heat fluxes at extended solid surfaces with engineering accuracy. At the same time, it is obvious that one cannot invent universal wall functions. For this reason, the controls of model WFFV are made accessible from the FlowVision interface. When it is necessary, a user can tune the model for simulation of the required type of flow.
The proposed model of wall functions is compatible with all the turbulence models implemented in the FlowVision software: the algebraic model of Smagorinsky, the Spalart-Allmaras model, the SST $k-\omega$ model, the standard $k-\varepsilon$ model, the $k-\varepsilon$ model of Abe, Kondoh, Nagano, the quadratic $k-\varepsilon$ model, and $k-\varepsilon$ model FlowVision.
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Numerical simulation of ice accretion in FlowVision software
Computer Research and Modeling, 2020, v. 12, no. 1, pp. 83-96Certifying a transport airplane for the flights under icing conditions requires calculations aimed at definition of the dimensions and shapes of the ice bodies formed on the airplane surfaces. Up to date, software developed in Russia for simulation of ice accretion, which would be authorized by Russian certifying supervisory authority, is absent. This paper describes methodology IceVision recently developed in Russia on the basis of software FlowVision for calculations of ice accretion on airplane surfaces.
The main difference of methodology IceVision from the other approaches, known from literature, consists in using technology Volume Of Fluid (VOF — volume of fluid in cell) for tracking the surface of growing ice body. The methodology assumes solving a time-depended problem of continuous grows of ice body in the Euler formulation. The ice is explicitly present in the computational domain. The energy equation is integrated inside the ice body. In the other approaches, changing the ice shape is taken into account by means of modifying the aerodynamic surface and using Lagrangian mesh. In doing so, the heat transfer into ice is allowed for by an empirical model.
The implemented mathematical model provides capability to simulate formation of rime (dry) and glaze (wet) ice. It automatically identifies zones of rime and glaze ice. In a rime (dry) ice zone, the temperature of the contact surface between air and ice is calculated with account of ice sublimation and heat conduction inside the ice. In a glaze (wet) ice zone, the flow of the water film over the ice surface is allowed for. The film freezes due to evaporation and heat transfer inside the air and the ice. Methodology IceVision allows for separation of the film. For simulation of the two-phase flow of the air and droplets, a multi-speed model is used within the Euler approach. Methodology IceVision allows for size distribution of droplets. The computational algorithm takes account of essentially different time scales for the physical processes proceeding in the course of ice accretion, viz., air-droplets flow, water flow, and ice growth. Numerical solutions of validation test problems demonstrate efficiency of methodology IceVision and reliability of FlowVision results.
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Numerical simulation of ethylene combustion in supersonic air flow
Computer Research and Modeling, 2017, v. 9, no. 1, pp. 75-86Views (last year): 8. Citations: 3 (RSCI).In the present paper, we discuss the possibility of a simplified three-dimensional unsteady simulation of plasma-assisted combustion of gaseous fuel in a supersonic airflow. Simulation was performed by using FlowVision CFD software. Analysis of experimental geometry show that it has essentially 3D nature that conditioned by the discrete fuel injection into the flow as well as by the presence of the localized plasma filaments. Study proposes a variant of modeling geometry simplification based on symmetry of the aerodynamic duct and periodicity of the spatial inhomogeneities. Testing of modified FlowVision $k–\varepsilon$ turbulence model named «KEFV» was performed for supersonic flow conditions. Based on that detailed grid without wall functions was used the field of heat and near fuel injection area and surfaces remote from the key area was modeled with using of wall functions, that allowed us to significantly reduce the number of cells of the computational grid. Two steps significantly simplified a complex problem of the hydrocarbon fuel ignition by means of plasma generation. First, plasma formations were simulated by volumetric heat sources and secondly, fuel combustion is reduced to one brutto reaction. Calibration and parametric optimization of the fuel injection into the supersonic flow for IADT-50 JIHT RAS wind tunnel is made by means of simulation using FlowVision CFD software. Study demonstrates a rather good agreement between the experimental schlieren photo of the flow with fuel injection and synthetical one. Modeling of the flow with fuel injection and plasma generation for the facility T131 TSAGI combustion chamber geometry demonstrates a combustion mode for the set of experimental parameters. Study emphasizes the importance of the computational mesh adaptation and spatial resolution increasing for the volumetric heat sources that model electric discharge area. A reasonable qualitative agreement between experimental pressure distribution and modeling one confirms the possibility of limited application of such simplified modeling for the combustion in high-speed flow.
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Application of computational simulation techniques for designing swim-out release systems
Computer Research and Modeling, 2020, v. 12, no. 3, pp. 597-606The article describes the basic approaches of the calculation procedure of payload swim-out (objects of different function with own propulsor) from the underwater carrier a method of a self-exit using modern CFD technologies. It contains the description of swim-out by a self-exit method, its advantages and disadvantages. Also it contains results of research of convergence on a grid of a final-volume model with accuracy-time criterion, and results of comparison of calculation with experiment (validation of models). Validation of models was carried out using the available data of experimental definition of traction characteristics of water-jet propulsor of the natural sample in the development pool. Calculations of traction characteristics of water-jet propulsor were carried out via software package FlowVision ver. 3.10. On the basis of comparison of results of calculations for conditions of carrying out of experiments the error of water-jet propulsor calculated model which has made no more than 5% in a range of advance coefficient water-jet propulsor, realised in the process of swim-out by a selfexit method has been defined. The received value of an error of calculation of traction characteristics is used for definition of limiting settlement values of speed of branch of object from the carrier (the minimum and maximum values). The considered problem is significant from the scientific point of view thanks to features of the approach to modelling hydrojet moving system together with movement of separated object, and also from the practical point of view, thanks to possibility of reception with high degree of reliability of parametres swim-out of objects from sea bed vehicles a method of the self-exit which working conditions are assumed by movement in the closed volumes, already on a design stage.
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Centrifugal pump modeling in FlowVision CFD software
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 907-919This paper presents a methodology for modeling centrifugal pumps using the example of the NM 1250 260 main oil centrifugal pump. We use FlowVision CFD software as the numerical modeling instrument. Bench tests and numerical modeling use water as a working fluid. The geometrical model of the pump is fully three-dimensional and includes the pump housing to account for leakages. In order to reduce the required computational resources, the methodology specifies leakages using flow rate rather than directly modeling them. Surface roughness influences flow through the wall function model. The wall function model uses an equivalent sand roughness, and a formula for converting real roughness into equivalent sand roughness is applied in this work. FlowVision uses the sliding mesh method for simulation of the rotation of the impeller. This approach takes into account the nonstationary interaction between the rotor and diffuser of the pump, allowing for accurate resolution of recirculation vortices that occur at low flow rates.
The developed methodology has achieved high consistency between numerical simulations results and experiments at all pump operating conditions. The deviation in efficiency at nominal conditions is 0.42%, and in head is 1.9%. The deviation of calculated characteristics from experimental ones increases as the flow rate increases and reaches a maximum at the far-right point of the characteristic curve (up to 4.8% in head). This phenomenon occurs due to a slight mismatch between the geometric model of the impeller used in the calculation and the real pump model from the experiment. However, the average arithmetic relative deviation between numerical modeling and experiment for pump efficiency at 6 points is 0.39%, with an experimental efficiency measurement error of 0.72%. This meets the accuracy requirements for calculations. In the future, this methodology can be used for a series of optimization and strength calculations, as modeling does not require significant computational resources and takes into account the non-stationary nature of flow in the pump.
Keywords: FlowVision, CFD, centrifugal pump, impeller, performance characteristics, roughness, leakage.
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