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Simulation of multi-temperature flows turbulent mixing in a T-junctions by the LES approach in FlowVision software package
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 827-843The paper presents the results of numerical simulation of different-temperature water flows turbulent mixing in a T-junctions in the FlowVision software package. The article describes in detail an experimental stand specially designed to obtain boundary conditions that are simple for most computational fluid dynamics software systems. Values of timeaveraged temperatures and velocities in the control sensors and planes were obtained according to the test results. The article presents the system of partial differential equations used in the calculation describing the process of heat and mass transfer in a liquid using the Smagorinsky turbulence model. Boundary conditions are specified that allow setting the random velocity pulsations at the entrance to the computational domain. Distributions of time-averaged water velocity and temperature in control sections and sensors are obtained. The simulation is performed on various computational grids, for which the axes of the global coordinate system coincide with the directions of hot and cold water flows. The possibility for FlowVision PC to construct a computational grid in the simulation process based on changes in flow parameters is shown. The influence of such an algorithm for constructing a computational grid on the results of calculations is estimated. The results of calculations on a diagonal grid using a beveled scheme are given (the direction of the coordinate lines does not coincide with the direction of the tee pipes). The high efficiency of the beveled scheme is shown when modeling flows whose general direction does not coincide with the faces of the calculated cells. A comparison of simulation results on various computational grids is carried out. The numerical results obtained in the FlowVision PC are compared with experimental data and calculations performed using other computing programs. The results of modeling turbulent mixing of water flow of different temperatures in the FlowVision PC are closer to experimental data in comparison with calculations in CFX ANSYS. It is shown that the application of the LES turbulence model on relatively small computational grids in the FlowVision PC allows obtaining results with an error within 5%.
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Modeling the influence of repetitively pulsed heating on the formation of perturbations at the boundary of a transverse jet in a supersonic crossflow
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 845-860When a supersonic air flow interacts with a transverse secondary jet injected into this flow through an orifice on a flat wall, a special flow structure is formed. This flow takes place during fuel injection into combustion chambers of supersonic aircraft engines; therefore, in recent years, various approaches to intensifying gas mixing in this type of flow have been proposed and studied in several countries. The approach proposed in this work implies using spark discharges for pulsed heating of the gas and generating the instabilities in the shear layer at the boundary of the secondary jet. Using simulation in the software package FlowVision 3.13, the characteristics of this flow were obtained in the absence and presence of pulsed-periodic local heat release on the wall on the windward side of the injector opening. A comparison was made of local characteristics at different periodicities of pulsed heating (corresponding to the values of the Strouhal number 0.25 and 0.31). It is shown that pulsed heating can stimulate the formation of perturbations in the shear layer at the jet boundary. For the case of the absence of heating and for two modes of pulsed heating, the values of an integral criterion for mixing efficiency were calculated. It is shown that pulsed heating can lead both to a decrease in the average mixing efficiency and to its increase (up to 9% in the considered heating mode). The calculation method used (unsteady Reynolds-averaged Navier – Stokes equations with a modified $k-\varepsilon$ turbulence model) was validated by considering a typical case of the secondary transverse jet interaction with a supersonic flow, which was studied by several independent research groups and well documented in the literature. The grid convergence was shown for the simulation of this typical case in FlowVision. A quantitative comparison was made of the results obtained from FlowVision calculations with experimental data and calculations in other programs. The results of this study can be useful for specialists dealing with the problems of gas mixing and combustion in a supersonic flow, as well as the development of engines for supersonic aviation.
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The study of the discharge influence on mixing of gaseous fuel jet with the supersonic air flow
Computer Research and Modeling, 2019, v. 11, no. 5, pp. 849-860The paper presents the results of numerical simulation of the effect of a long spark discharge on the mixing dynamics of an injected gas jet with supersonic air flow. The calculations were performed using the CFD software package FlowVision. The fuel was supplied using an injector located on the channel wall, and the discharge was organized near the wall downstream of the injector. Simulation of electrical spark discharge was performed using a volumetric heat source. In order to describe the principal specifications of a plasma actuator to accelerate mixing in a supersonic flow (Mach number M = 2), the research involved varying the energy impact to the discharge in the range of 100–500 mJ per pulse, determining the influence of the shape and location of the discharge. A study of the fuel injection modes in a supersonic air flow has been carried out and an optimal gas jet outflow regime has been found to study the effect of a spark discharge. A method has been developed for analyzing the disturbance pattern of the fuel-oxidant interface caused by the operation of a pulsed spark discharge. A program was prepared in the LabView software environment for obtaining quantitative characteristics for further comparison with the results obtained in the experiment.
The simulation results allow us to conclude that the long spark discharge located along the flow downstream of the injector provides the maximum increase in the interface between the jet of fuel and the main flow. A typical repetition frequency of discharge pulses in a pulse-periodic mode should be more than 6 kHz with a discharge length of ~10 mm to ensure a continuous effect on the mixing at a flow velocity of 500 m/s.
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Development of a methodological approach and numerical simulation of thermal-hydraulic processes in the intermediate heat exchanger of a BN reactor
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 877-894The paper presents the results of three-dimensional numerical simulation of thermal-hydraulic processes in the Intermediate Heat Exchanger of the advanced Sodium-Cooled Fast-Neutron (BN) Reactor considering a developed methodological approach.
The Intermediate Heat Exchanger (IHX) is located in the reactor vessel and intended to transfer heat from the primary sodium circulating on the shell side to the secondary sodium circulating on the tube side. In case of an integral layout of the primary equipment in the BN reactor, upstream the IHX inlet windows there is a temperature stratification of the coolant due to incomplete mixing of different temperature flows at the core outlet. Inside the IHX, in the area of the input and output windows, a complex longitudinal and transverse flow of the coolant also takes place resulting in an uneven distribution of the coolant flow rate on the tube side and, as a consequence, in an uneven temperature distribution and heat transfer efficiency along the height and radius of the tube bundle.
In order to confirm the thermal-hydraulic parameters of the IHX of the advanced BN reactor applied in the design, a methodological approach for three-dimensional numerical simulation of the heat exchanger located in the reactor vessel was developed, taking into account the three-dimensional sodium flow pattern at the IHX inlet and inside the IHX, as well as justifying the recommendations for simplifying the geometry of the computational model of the IHX.
Numerical simulation of thermal-hydraulic processes in the IHX of the advanced BN reactor was carried out using the FlowVision software package with the standard $k-\varepsilon$ turbulence model and the LMS turbulent heat transfer model.
To increase the representativeness of numerical simulation of the IHX tube bundle, verification calculations of singletube and multi-tube sodium-sodium heat exchangers were performed with the geometric characteristics corresponding to the IHX design.
To determine the input boundary conditions in the IHX model, an additional three-dimensional calculation was performed taking into account the uneven flow pattern in the upper mixing chamber of the reactor.
The IHX computational model was optimized by simplifying spacer belts and selecting a sector model.
As a result of numerical simulation of the IHX, the distributions of the primary sodium velocity and primary and secondary sodium temperature were obtained. Satisfactory agreement of the calculation results with the design data on integral parameters confirmed the adopted design thermal-hydraulic characteristics of the IHX of the advanced BN reactor.
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Application of computational simulation techniques for designing swim-out release systems
Computer Research and Modeling, 2020, v. 12, no. 3, pp. 597-606The article describes the basic approaches of the calculation procedure of payload swim-out (objects of different function with own propulsor) from the underwater carrier a method of a self-exit using modern CFD technologies. It contains the description of swim-out by a self-exit method, its advantages and disadvantages. Also it contains results of research of convergence on a grid of a final-volume model with accuracy-time criterion, and results of comparison of calculation with experiment (validation of models). Validation of models was carried out using the available data of experimental definition of traction characteristics of water-jet propulsor of the natural sample in the development pool. Calculations of traction characteristics of water-jet propulsor were carried out via software package FlowVision ver. 3.10. On the basis of comparison of results of calculations for conditions of carrying out of experiments the error of water-jet propulsor calculated model which has made no more than 5% in a range of advance coefficient water-jet propulsor, realised in the process of swim-out by a selfexit method has been defined. The received value of an error of calculation of traction characteristics is used for definition of limiting settlement values of speed of branch of object from the carrier (the minimum and maximum values). The considered problem is significant from the scientific point of view thanks to features of the approach to modelling hydrojet moving system together with movement of separated object, and also from the practical point of view, thanks to possibility of reception with high degree of reliability of parametres swim-out of objects from sea bed vehicles a method of the self-exit which working conditions are assumed by movement in the closed volumes, already on a design stage.
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Numerical modeling of raw atomization and vaporization by flow of heat carrier gas in furnace technical carbon production into FlowVision
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 921-939Technical carbon (soot) is a product obtained by thermal decomposition (pyrolysis) of hydrocarbons (usually oil) in a stream of heat carrier gas. Technical carbon is widely used as a reinforcing component in the production of rubber and plastic masses. Tire production uses 70% of all carbon produced. In furnace carbon production, the liquid hydrocarbon feedstock is injected into the natural gas combustion product stream through nozzles. The raw material is atomized and vaporized with further pyrolysis. It is important for the raw material to be completely evaporated before the pyrolysis process starts, otherwise coke, that contaminates the product, will be produced. It is impossible to operate without mathematical modeling of the process itself in order to improve the carbon production technology, in particular, to provide the complete evaporation of the raw material prior to the pyrolysis process. Mathematical modelling is the most important way to obtain the most complete and detailed information about the peculiarities of reactor operation.
A three-dimensional mathematical model and calculation method for raw material atomization and evaporation in the thermal gas flow are being developed in the FlowVision software package PC. Water is selected as a raw material to work out the modeling technique. The working substances in the reactor chamber are the combustion products of natural gas. The motion of raw material droplets and evaporation in the gas stream are modeled in the framework of the Eulerian approach of interaction between dispersed and continuous media. The simulation results of raw materials atomization and evaporation in a real reactor for technical carbon production are presented. Numerical method allows to determine an important atomization characteristic: average Sauter diameter. That parameter could be defined from distribution of droplets of raw material at each time of spray forming.
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Methodology of aircraft icing calculation in a wide range of climate and speed parameters. Applicability within the NLG-25 airworthiness standards
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 957-978Certifying a transport airplane for the flights under icing conditions in Russia was carried out within the framework of the requirements of Annex С to the AP-25 Aviation Rules. In force since 2023 to replace AP-25 the new Russian certification document “Airworthiness Standards” (NLG-25) proposes the introduction of Appendix O. A feature of Appendix O is the need to carry out calculations in conditions of high liquid water content and with large water drops (500 microns or more). With such parameters of the dispersed flow, such physical processes as the disruption and splashing of a water film when large drops enter it become decisive. The flow of a dispersed medium under such conditions is essentially polydisperse. This paper describes the modifications of the IceVision technique implemented on the basis of the FlowVision software package for the ice accretion calculations within the framework of Appendix O.
The main difference between the IceVision method and the known approaches is the use of the Volume of fluid (VOF) technology to the shape of ice changes tracking. The external flow around the aircraft is calculated simultaneously with the growth of ice and its heating. Ice is explicitly incorporated in the computational domain; the heat transfer equation is solved in it. Unlike the Lagrangian approaches, the Euler computational grid is not completely rebuilt in the IceVision technique: only the cells containing the contact surface are changed.
The IceVision 2.0 version accounts for stripping the film, as well as bouncing and splashing of falling drops at the surfaces of the aircraft and ice. The diameter of secondary droplets is calculated using known empirical correlations. The speed of the water film flow over the surface is determined taking into account the action of aerodynamic forces, gravity, hydrostatic pressure gradient and surface tension force. The result of taking into account surface tension is the effect of contraction of the film, which leads to the formation of water flows in the form of rivulets and ice deposits in the form of comb-like growths. An energy balance relation is fulfilled on the ice surface that takes into account the energy of falling drops, heat exchange between ice and air, the heat of crystallization, evaporation, sublimation and condensation. The paper presents the results of solving benchmark and model problems, demonstrating the effectiveness of the IceVision technique and the reliability of the obtained results.
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Development of acoustic-vortex decomposition method for car tyre noise modelling
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 979-993Road noise is one of the key issues in maintaining high environmental standards. At speeds between 50 and 120 km/h, tires are the main source of noise generated by a moving vehicle. It is well known that either the interaction between the tire tread and the road surface or some internal dynamic effects are responsible for tire noise and vibration. This paper discusses the application of a new method for modelling the generation and propagation of sound during tire motion, based on the application of the so-called acoustic-vortex decomposition. Currently, the application of the Lighthill equation and the aeroacoustics analogy are the main approaches used to model tire noise. The aeroacoustics analogy, in solving the problem of separating acoustic and vortex (pseudo-sound) modes of vibration, is not a mathematically rigorous formulation for deriving the source (righthand side) of the acoustic wave equation. In the development of the acoustic-vortex decomposition method, a mathematically rigorous transformation of the equations of motion of a compressible medium is performed to obtain an inhomogeneous wave equation with respect to static enthalpy pulsations with a source term that de-pends on the velocity field of the vortex mode. In this case, the near-field pressure fluctuations are the sum of acoustic fluctuations and pseudo-sound. Thus, the acoustic-vortex decomposition method allows to adequately modeling the acoustic field and the dynamic loads that generate tire vibration, providing a complete solution to the problem of modelling tire noise, which is the result of its turbulent flow with the generation of vortex sound, as well as the dynamic loads and noise emission due to tire vibration. The method is first implemented and test-ed in the FlowVision software package. The results obtained with FlowVision are compared with those obtained with the LMS Virtual.Lab Acoustics package and a number of differences in the acoustic field are highlighted.
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Implicit algorithm for solving equations of motion of incompressible fluid
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 1009-1023A large number of methods have been developed to solve the Navier – Stokes equations in the case of incompressible flows, the most popular of which are methods with velocity correction by the SIMPLE algorithm and its analogue — the method of splitting by physical variables. These methods, developed more than 40 years ago, were used to solve rather simple problems — simulating both stationary flows and non-stationary flows, in which the boundaries of the calculation domain were stationary. At present, the problems of computational fluid dynamics have become significantly more complicated. CFD problems are involving the motion of bodies in the computational domain, the motion of contact boundaries, cavitation and tasks with dynamic local adaptation of the computational mesh. In this case the computational mesh changes resulting in violation of the velocity divergence condition on it. Since divergent velocities are used not only for Navier – Stokes equations, but also for all other equations of the mathematical model of fluid motion — turbulence, mass transfer and energy conservation models, violation of this condition leads to numerical errors and, often, to undivergence of the computational algorithm.
This article presents an implicit method of splitting by physical variables that uses divergent velocities from a given time step to solve the incompressible Navier – Stokes equations. The method is developed to simulate flows in the case of movable and contact boundaries treated in the Euler paradigm. The method allows to perform computations with the integration step exceeding the explicit time step by orders of magnitude (Courant – Friedrichs – Levy number $CFL\gg1$). This article presents a variant of the method for incompressible flows. A variant of the method that allows to calculate the motion of liquid and gas at any Mach numbers will be published shortly. The method for fully compressible flows is implemented in the software package FlowVision.
Numerical simulating classical fluid flow around circular cylinder at low Reynolds numbers ($50 < Re < 140$), when laminar flow is unsteady and the Karman vortex street is formed, are presented in the article. Good agreement of calculations with the experimental data published in the classical works of Van Dyke and Taneda is demonstrated.
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Numerical simulation of fluid flow in a blood pump in the FlowVision software package
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 1025-1038A numerical simulation of fluid flow in a blood pump was performed using the FlowVision software package. This test problem, provided by the Center for Devices and Radiological Health of the US. Food and Drug Administration, involved considering fluid flow according to several design modes. At the same time for each case of calculation a certain value of liquid flow rate and rotor speed was set. Necessary data for calculations in the form of exact geometry, flow conditions and fluid characteristics were provided to all research participants, who used different software packages for modeling. Numerical simulations were performed in FlowVision for six calculation modes with the Newtonian fluid and standard $k-\varepsilon$ turbulence model, in addition, the fifth mode with the $k-\omega$ SST turbulence model and with the Caro rheological fluid model were performed. In the first stage of the numerical simulation, the convergence over the mesh was investigated, on the basis of which a final mesh with a number of cells of the order of 6 million was chosen. Due to the large number of cells, in order to accelerate the study, part of the calculations was performed on the Lomonosov-2 cluster. As a result of numerical simulation, we obtained and analyzed values of pressure difference between inlet and outlet of the pump, velocity between rotor blades and in the area of diffuser, and also, we carried out visualization of velocity distribution in certain cross-sections. For all design modes there was compared the pressure difference received numerically with the experimental data, and for the fifth calculation mode there was also compared with the experiment by speed distribution between rotor blades and in the area of diffuser. Data analysis has shown good correlation of calculation results in FlowVision with experimental results and numerical simulation in other software packages. The results obtained in FlowVision for solving the US FDA test suggest that FlowVision software package can be used for solving a wide range of hemodynamic problems.
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