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The paper provides the mathematical and numerical models of the interrelated thermo- and hydrodynamic processes in the operational mode of development the unified oil-producing complex during the hydrogel flooding of the non-uniform oil reservoir exploited with a system of arbitrarily located injecting wells and producing wells equipped with submersible multistage electrical centrifugal pumps. A special feature of our approach is the modeling of the special ground-based equipment operation (control stations of submersible pumps, drossel devices on the head of producing wells), designed to regulate the operation modes of both the whole complex and its individual elements.

The complete differential model includes equations governing non-stationary two-phase five-component filtration in the reservoir, quasi-stationary heat and mass transfer in the wells and working channels of pumps. Special non-linear boundary conditions and dependencies simulate, respectively, the influence of the drossel diameter on the flow rate and pressure at the wellhead of each producing well and the frequency electric current on the performance characteristics of the submersible pump unit. Oil field development is also regulated by the change in bottom-hole pressure of each injection well, concentration of the gel-forming components pumping into the reservoir, their total volume and duration of injection. The problem is solved numerically using conservative difference schemes constructed on the base of the finite difference method, and developed iterative algorithms oriented on the parallel computing technologies. Numerical model is implemented in a software package which can be considered as the «Intellectual System of Wells» for the virtual control the oil field development.

This paper presents a methodology for modeling centrifugal pumps using the example of the NM 1250 260 main oil centrifugal pump. We use FlowVision CFD software as the numerical modeling instrument. Bench tests and numerical modeling use water as a working fluid. The geometrical model of the pump is fully three-dimensional and includes the pump housing to account for leakages. In order to reduce the required computational resources, the methodology specifies leakages using flow rate rather than directly modeling them. Surface roughness influences flow through the wall function model. The wall function model uses an equivalent sand roughness, and a formula for converting real roughness into equivalent sand roughness is applied in this work. FlowVision uses the sliding mesh method for simulation of the rotation of the impeller. This approach takes into account the nonstationary interaction between the rotor and diffuser of the pump, allowing for accurate resolution of recirculation vortices that occur at low flow rates.

The developed methodology has achieved high consistency between numerical simulations results and experiments at all pump operating conditions. The deviation in efficiency at nominal conditions is 0.42%, and in head is 1.9%. The deviation of calculated characteristics from experimental ones increases as the flow rate increases and reaches a maximum at the far-right point of the characteristic curve (up to 4.8% in head). This phenomenon occurs due to a slight mismatch between the geometric model of the impeller used in the calculation and the real pump model from the experiment. However, the average arithmetic relative deviation between numerical modeling and experiment for pump efficiency at 6 points is 0.39%, with an experimental efficiency measurement error of 0.72%. This meets the accuracy requirements for calculations. In the future, this methodology can be used for a series of optimization and strength calculations, as modeling does not require significant computational resources and takes into account the non-stationary nature of flow in the pump.