All issues

Under increasing loading and at a constant temperature shape memory solids become deformed in an ideal elastic plastic way as other metals, and the maximum elastic strains are much less than the ultimate plastic ones. The shape is restored at the elevated temperature and low stress level. Phenomenologically, the «reverse» deformation is equivalent to the change in shape under active loading up to sign. Plastic deformation plays a leading role in a non-elastic process; thus, the mechanical behavior should be analyzed within the ideal rigid-plastic model with two loading surfaces. In this model two physical states of the material correspond to the loading surfaces: plastic flow under high stresses and melting at a relatively low temperature. The second section poses a problem of deformation of rigid-plastic bodies at the constant temperature in two forms: as a principle of virtual velocities with the von Mises yield condition and as a requirement of the minimum dissipative functionаl. The equivalence of the accepted definitions and the existence of the generalized solutions is proved for both principles. The third section studies the rigid-plastic model of the solid at the variable temperature with two loading surfaces. For the assumed model two optimal principles are defined that link the external loads and the displacement velocities of the solid points both under active loading and in the process of shape restoration under heating. The existence of generalized velocities is proved for the wide variety of 3D domains. The connection between the variational principles and the variable temperature is ensured by inclusion of the first and second principles of thermodynamics in the calculation model. It is essential that only the phenomenological description of the phenomenon is used in the proving process. The austenite-tomartensite transformations of alloys, which are often the key elements in explanations of the mechanical behavior of shape memory materials, are not used here. The fourth section includes the definition of the shape memory materials as solids with two loading surfaces and proves the existence of solutions within the accepted restrictions. The adequacy of the model and the experiments on deformation of shape memory materials is demonstrated. In the conclusion mathematical problems that could be interesting for future research are defined.

A two-dimensional mathematical model was developed for estimating the stresses in welded joints formed during multipass welding of multilayer steels. The basis of the model is the system of equations that includes the Lagrange variational equation of incremental plasticity theory and the variational equation of heat conduction, which expresses the principle of M. Biot. Variational-difference method was used to solve the problems of heat conductivity and calculation of the transient temperature field, and then at each time step – for the quasi-static problem of thermoplasticity. The numerical scheme is based on triangular meshes, which gives a more accuracy in describing the boundaries of structural elements as compared to rectangular grids.

Superplastic forming of Ni and Ti based alloys is widely used in aerospace industry. The main advantage of using the effect of superplasticity in sheet metal forming processes is a feasibility of forming materials with a high amount of plastic strain in conditions of prevailing tensile stresses. This article is dedicated to study commercial FEM software SFTC DEFORM application for prediction thickness deviation during low temperature superplastic forming of UFG Ti-6-4 alloy. Experimentally, thickness deviation during superplastic forming can be observed in the local area of plastic deformation and this process is aggravated by local softening of the metal and this is stipulated by microstructure coarsening. The theoretical model was prepared to analyze experimentally observed metal flow. Two approaches have been used for that. The first one is the using of integrated creep rheology model in DEFORM. As superplastic effect is observed only in materials with fine and ultrafine grain sizes the second approach is carried out using own user procedures for rheology model which is based on microstructure evolution equations. These equations have been implemented into DEFORM via Fortran user’s solver subroutines. Using of FEM simulation for this type of forming allows tracking a strain rate in different parts of a workpiece during a process, which is crucial for maintaining the superplastic conditions. Comparison of these approaches allows us to make conclusions about effect of microstructure evolution on metal flow during superplastic deformation. The results of the FEM analysis and theoretical conclusions have been approved by results of the conducted Erichsen test. The main issues of this study are as follows: a) the DEFORM software allows an engineer to predict formation of metal shape under the condition of low-temperature superplasticity; b) in order to augment the accuracy of the prediction of local deformations, the effect of the microstructure state of an alloy having sub-microcristalline structure should be taken into account in the course of calculations in the DEFORM software.