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Conversion of the initial indices of the technological process of the smelting of steel for the subsequent simulation
Computer Research and Modeling, 2017, v. 9, no. 2, pp. 187-199Views (last year): 6. Citations: 1 (RSCI).Efficiency of production directly depends on quality of the management of technology which, in turn, relies on the accuracy and efficiency of the processing of control and measuring information. Development of the mathematical methods of research of the system communications and regularities of functioning and creation of the mathematical models taking into account structural features of object of researches, and also writing of the software products for realization of these methods are an actual task. Practice has shown that the list of parameters that take place in the study of complex object of modern production, ranging from a few dozen to several hundred names, and the degree of influence of each factor in the initial time is not clear. Before working for the direct determination of the model in these circumstances, it is impossible — the amount of the required information may be too great, and most of the work on the collection of this information will be done in vain due to the fact that the degree of influence on the optimization of most factors of the original list would be negligible. Therefore, a necessary step in determining a model of a complex object is to work to reduce the dimension of the factor space. Most industrial plants are hierarchical group processes and mass volume production, characterized by hundreds of factors. (For an example of realization of the mathematical methods and the approbation of the constructed models data of the Moldavian steel works were taken in a basis.) To investigate the systemic linkages and patterns of functioning of such complex objects are usually chosen several informative parameters, and carried out their sampling. In this article the sequence of coercion of the initial indices of the technological process of the smelting of steel to the look suitable for creation of a mathematical model for the purpose of prediction is described. The implementations of new types became also creation of a basis for development of the system of automated management of quality of the production. In the course of weak correlation the following stages are selected: collection and the analysis of the basic data, creation of the table the correlated of the parameters, abbreviation of factor space by means of the correlative pleiads and a method of weight factors. The received results allow to optimize process of creation of the model of multiple-factor process.
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Detection of influence of upper working roll’s vibrayion on thickness of sheet at cold rolling with the help of DEFORM-3D software
Computer Research and Modeling, 2017, v. 9, no. 1, pp. 111-116Views (last year): 12. Citations: 1 (RSCI).Technical diagnosis’ current trends are connected to application of FEM computer simulation, which allows, to some extent, replace real experiments, reduce costs for investigation and minimize risks. Computer simulation, just at the stage of research and development, allows carrying out of diagnostics of equipment to detect permissible fluctuations of parameters of equipment’s work. Peculiarity of diagnosis of rolling equipment is that functioning of rolling equipment is directly tied with manufacturing of product with required quality, including accuracy. At that design of techniques of technical diagnosis and diagnostical modelling is very important. Computer simulation of cold rolling of strip was carried out. At that upper working roll was doing vibrations in horizontal direction according with published data of experiments on continuous 1700 rolling mill. Vibration of working roll in a stand appeared due to gap between roll’s craft and guide in a stand and led to periodical fluctuations of strip’s thickness. After computer simulation with the help of DEFORM software strip with longitudinal and transversal thickness variation was gotten. Visualization of strip’s geometrical parameters, according with simulation data, corresponded to type of inhomogeneity of surface of strip rolled in real. Further analysis of thickness variation was done in order to identify, on the basis of simulation, sources of periodical components of strip’s thickness, whose reasons are malfunctions of equipment. Advantage of computer simulation while searching the sources of forming of thickness variation is that different hypothesis concerning thickness formations may be tested without conducting real experiments and costs of different types may be reduced. Moreover, while simulation, initial strip’s thickness will not have fluctuations as opposed to industrial or laboratorial experiments. On the basis of spectral analysis of random process, it was established that frequency of changing of strip’s thickness after rolling in one stand coincides with frequency of working roll’s vibration. Results of computer simulation correlate with results of the researches for 1700 mill. Therefore, opportunity to apply computer simulation to find reasons of formation of thickness variation of strip on the industrial rolling mill is shown.
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International Interdisciplinary Conference "Mathematics. Computing. Education"