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The paper is a study of the mathematical model and kinematics of a parallel spherical manipulator. This type of manipulator was proposed back in the 80s of the last century and has since found application in exoskeletons and rehabilitation robots due to its structure, which allows imitating natural joint movements of the human body.

The Parallel Spherical Manipulator is a robot with three legs and two platforms, a base platform and a mobile platform. Its legs consist of two support links that are arc-shaped. Mathematically, the manipulator can be described using two virtual pyramids that are placed on top of each other.

The paper considers two types of manipulator configurations: classical and asymmetric, and solves basic kinematic problems for each. The study shows that the asymmetric design of the manipulator has the maximum workspace, especially when the motors are mounted at the joints of the manipulator’s links inside legs.

To optimize the parameters of the parallel spherical manipulator, we introduced a metric of usable workspace volume. This metric represents the volume of the sector of the sphere in which the robot does not experience internal collisions or singular states. There are three types of singular states possible within a parallel spherical manipulator — serial, parallel, and mixed singularity. We used all three types of singularities to calculate the useful volume. In our research work, we solved the problem related to maximizing the usable volume of the workspace.

Through our research work, we found that the asymmetric configuration of the spherical manipulator maximizes the workspace when the motors are located at the articulation point of the robot leg support arms. At the same time, the parameter $\beta_1$ must be zero degrees to maximize the workspace. This allowed us to create a prototype robot in which we eliminated the use of lower links in legs in favor of a radiused rail along which the motors run. This allowed us to reduce the linear dimensions of the robot itself and gain on the stiffness of the structure.

The results obtained can be used to optimize the parameters of the parallel spherical manipulator in various industrial and scientific applications, as well as for further research of other types of parallel robots and manipulators.

This work deals with numerical modeling of motion of the multibody systems consisting of rigid bodies with arbitrary masses and inertial properties. We consider both planar and spatial systems which may contain kinematic loops.

The numerical modeling is fully automatic and its computational algorithm contains three principal steps. On step one a graph of the considered mechanical system is formed from the userinput data. This graph represents the hierarchical structure of the mechanical system. On step two the differential-algebraic equations of motion of the system are derived using the so-called Joint Coordinate Method. This method allows to minimize the redundancy and lower the number of the equations of motion and thus optimize the calculations. On step three the equations of motion are integrated numerically and the resulting laws of motion are presented via user interface or files.

The aforementioned algorithm is implemented in the software complex that contains a computer algebra system, a graph library, a mechanical solver, a library of numerical methods and a user interface.