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The work is devoted to modeling the processes of disassembling complex products in CADsystems. The ability to dismantle a product in a given sequence is formed at the early design stages, and is implemented at the end of the life cycle. Therefore, modern CAD-systems should have tools for assessing the complexity of dismantling parts and assembly units of a product. A hypergraph model of the mechanical structure of the product is proposed. It is shown that the mathematical description of coherent and sequential disassembly operations is the normal cutting of the edge of the hypergraph. A theorem on the properties of normal cuts is proved. This theorem allows us to organize a simple recursive procedure for generating all cuts of the hypergraph. The set of all cuts is represented as an AND/OR-tree. The tree contains information about plans for disassembling the product and its parts. Mathematical descriptions of various types of disassembly processes are proposed: complete, incomplete, linear, nonlinear. It is shown that the decisive graph of the AND/OR-tree is a model of disassembling the product and all its components obtained in the process of dismantling. An important characteristic of the complexity of dismantling parts is considered — the depth of nesting. A method of effective calculation of the estimate from below has been developed for this characteristic.

Computer-aided assembly planning for complex products is an important engineering and scientific problem. The assembly sequence and content of assembly operations largely depend on the mechanical structure and geometric properties of a product. An overview of geometric modeling methods that are used in modern computer-aided design systems is provided. Modeling geometric obstacles in assembly using collision detection, motion planning, and virtual reality is very computationally intensive. Combinatorial methods provide only weak necessary conditions for geometric reasoning. The important problem of minimizing the number of geometric tests during the synthesis of assembly operations and processes is considered. A formalization of this problem is based on a hypergraph model of the mechanical structure of the product. This model provides a correct mathematical description of coherent and sequential assembly operations. The key concept of the geometric situation is introduced. This is a configuration of product parts that requires analysis for freedom from obstacles and this analysis gives interpretable results. A mathematical description of geometric heredity during the assembly of complex products is proposed. Two axioms of heredity allow us to extend the results of testing one geometric situation to many other situations. The problem of minimizing the number of geometric tests is posed as a non-antagonistic game between decision maker and nature, in which it is required to color the vertices of an ordered set in two colors. The vertices represent geometric situations, and the color is a metaphor for the result of a collision-free test. The decision maker’s move is to select an uncolored vertex; nature’s answer is its color. The game requires you to color an ordered set in a minimum number of moves by decision maker. The project situation in which the decision maker makes a decision under risk conditions is discussed. A method for calculating the probabilities of coloring the vertices of an ordered set is proposed. The basic pure strategies of rational behavior in this game are described. An original synthetic criterion for making rational decisions under risk conditions has been developed. Two heuristics are proposed that can be used to color ordered sets of high cardinality and complex structure.

Computer-aided assembly planning of complex products is an important area of modern information technology. The sequence of assembly and decomposition of the product into assembly units largely depend on the mechanical structure of a technical system (machine, mechanical device, etc.). In most modern research, the mechanical structure of products is modeled using a graph of connections and its various modifications. The coordination of parts during assembly can be achieved by implementing several connections at the same time. This generates a $k$-ary basing relation on a set of product parts, which cannot be correctly described by graph means. A hypergraph model of the mechanical structure of a product is proposed. Modern discrete manufacturing uses sequential coherent assembly operations. The mathematical description of such operations is the normal contraction of edges of the hypergraph model. The sequence of contractions that transform the hypergraph into a point is a description of the assembly plan. Hypergraphs for which such a transformation exists are called $s$-hypergraphs. $S$-hypergraphs are correct mathematical models of the mechanical structures of any assembled products. A theorem on necessary conditions for the contractibility of $s$-hypergraphs is given. It is shown that the necessary conditions are not sufficient. An example of a noncontractible hypergraph for which the necessary conditions are satisfied is given. This means that the design of a complex technical system may contain hidden structural errors that make assembly of the product impossible. Therefore, finding sufficient conditions for contractibility is an important task. Two theorems on sufficient conditions for contractibility are proved. They provide a theoretical basis for developing an efficient computational procedure for finding all $s$-subgraphs of an $s$-hypergraph. An $s$-subgraph is a model of any part of a product that can be assembled independently. These are, first of all, assembly units of various levels of hierarchy. The set of all $s$-subgraphs of an $s$-hypergraph, ordered by inclusion, is a lattice. This model can be used to synthesize all possible sequences of assembly and disassembly of a product and its components. The lattice model of the product allows you to analyze geometric obstacles during assembly using algebraic means.

The work is devoted to the structural analysis of complex technical systems. Mechanical structures are considered, the properties of which affect the behavior of products during assembly, repair and operation. The main source of data on parts and mechanical connections between them is a hypergraph. This model formalizes the multidimensional basing relation. The hypergraph correctly describes the connectivity and mutual coordination of parts, which is achieved during the assembly of the product. When developing complex products in CAD systems, an engineer often makes serious design mistakes: overbasing of parts and non-sequential assembly operations. Effective ways of identifying these structural defects have been proposed. It is shown that the property of independent assembly can be represented as a closure operator whose domain is the boolean of the set of product parts. The images of this operator are connected and coordinated subsets of parts that can be assembled independently. A lattice model is described, which is the state space of the product during assembly, disassembly and decomposition into assembly units. The lattice model serves as a source of various structural information about the project. Numerical estimates of the cardinality of the set of admissible alternatives in the problems of choosing an assembly sequence and decomposition into assembly units are proposed. For many technical operations (for example, control, testing, etc.), it is necessary to mount all the operand parts in one assembly unit. A simple formalization of the technical conditions requiring the inclusion (exclusion) of parts in the assembly unit (from the assembly unit) has been developed. A theorem that gives an mathematical description of product decomposition into assembly units in exact lattice terms is given. A method for numerical evaluation of the robustness of the mechanical structure of a complex technical system is proposed.

The article considers a mathematical model of decomposition of a complex product into assembly units. This is an important engineering problem, which affects the organization of discrete production and its operational management. A review of modern approaches to mathematical modeling and automated computer-aided of decompositions is given. In them, graphs, networks, matrices, etc. serve as mathematical models of structures of technical systems. These models describe the mechanical structure as a binary relation on a set of system elements. The geometrical coordination and integrity of machines and mechanical devices during the manufacturing process is achieved by means of basing. In general, basing can be performed on several elements simultaneously. Therefore, it represents a variable arity relation, which can not be correctly described in terms of binary mathematical structures. A new hypergraph model of mechanical structure of technical system is described. This model allows to give an adequate formalization of assembly operations and processes. Assembly operations which are carried out by two working bodies and consist in realization of mechanical connections are considered. Such operations are called coherent and sequential. This is the prevailing type of operations in modern industrial practice. It is shown that the mathematical description of such operation is normal contraction of an edge of the hypergraph. A sequence of contractions transforming the hypergraph into a point is a mathematical model of the assembly process. Two important theorems on the properties of contractible hypergraphs and their subgraphs proved by the author are presented. The concept of $s$-hypergraphs is introduced. $S$-hypergraphs are the correct mathematical models of mechanical structures of any assembled technical systems. Decomposition of a product into assembly units is defined as cutting of an $s$-hypergraph into $s$-subgraphs. The cutting problem is described in terms of discrete mathematical programming. Mathematical models of structural, topological and technological constraints are obtained. The objective functions are proposed that formalize the optimal choice of design solutions in various situations. The developed mathematical model of product decomposition is flexible and open. It allows for extensions that take into account the characteristics of the product and its production.