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Simulation of uneven combustion and stress-strain state of powder elements of a tubular charge during firing
Computer Research and Modeling, 2022, v. 14, no. 6, pp. 1281-1300The paper presents the physical and mathematical formulation of the problems of internal ballistics of an artillery shot for a charge consisting of a set of powder tubes and their stress-strain state. Combustion and movement of a bundle of powder tubes along the barrel channel is modeled by an equivalent tubular charge of all-round combustion. It is assumed that the equivalent tube moves along the axis of the bore. The speed of movement of an equivalent tubular charge and its current position are determined from Newton’s second law. When calculating the flow parameters, two-dimensional axisymmetric equations of gas dynamics were used, for the solution of which an axisymmetric orthogonalized difference grid is constructed, which adapts to the flow conditions. The control volume method is used to numerically solve the system of gas-dynamic equations. The gas parameters at the boundaries of the control volumes are determined using a self-similar solution to the Godunov’s problem of the decay of an arbitrary discontinuity. The stress-strain state is modeled for a separate burning powder tube located in the field of gas-dynamic parameters. The calculation of the gas-dynamic parameters of the shot is carried out without taking into account the deformed state of the powder elements. The behavior of powder elements during firing is considered under these conditions. The finite element method with the division of the calculation area into triangular elements is used to solve the problem of elasticity. In the process of powder tube burnout, the computational grid on each time layer of the dynamic problem is completely updated due to a change in the boundaries of the powder element due to combustion. The paper shows the time dependences of the parameters of the internal ballistics process and the stress-strain state of powder elements, as well as the distribution of the main parameters of the flow of combustion products at different points in time. It has been established that the tubular powder elements during the shot experience significant deformations, which must be taken into account when solving the basic problem of internal ballistics. The data obtained give an idea of the level of equivalent stresses acting at various points of the powder element. The results obtained indicate the relevance of the conjugate formulation of the problem of gas dynamics and the stress-strain state for charges consisting of tubular powders, since this allows a new approach to the design of tubular charges and opens up the possibility of determining the parameters on which the physics of the combustion process of gunpowder significantly depends, therefore, and the dynamics of the shot process.
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Numerical simulation of combustion of a polydisperse suspension of coal dust in a spherical volume
Computer Research and Modeling, 2016, v. 8, no. 3, pp. 531-539Views (last year): 2. Citations: 7 (RSCI).The physical and mathematical model of combustion of the polydisperse suspension of coal dust was developed. The formulation of the problem takes into account the evaporation of particle volatile components during the heating, the particle emitting and the gas heat transfer to a surrounding area via the sphere volume side surface, heat transfer coefficient as a function of temperature. The polydisperse of coal-dust is taken into consideration. N — the number of fraction. Fractions are subdivided into inert and reacting particles. The oxidizer mass balance equation takes into consideration the oxidizer consumption per each reaction (heterogeneous on the particle surface and homogenous in the gas). Exothermic chemical reactions in gas are determined by Arrhenius equation with second-order kinetics. The heterogeneous reaction on the particle surface was first-order reaction. The numerical simulation was solved by Runge–Kutta–Merson method. Reliability of the calculations was verified by solving the partial problems. During the numerical calculation the percentage composition of inert and reacting particles in coal-dust and their total mass were changed for each simulation. We have determined the influence of the percentage composition of inert and reacting particles on burning characteristics of polydisperse coal-dust methane-air mixture. The results showed that the percent increase of volatile components in the mixture lead to the increase of total pressure in the volume. The value of total pressure decreases with the increasing of the inert components in the mixture. It has been determined that there is the extremism radius value of coarse particles by which the maximum pressure reaches the highest value.
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Numerical simulation of ethylene combustion in supersonic air flow
Computer Research and Modeling, 2017, v. 9, no. 1, pp. 75-86Views (last year): 8. Citations: 3 (RSCI).In the present paper, we discuss the possibility of a simplified three-dimensional unsteady simulation of plasma-assisted combustion of gaseous fuel in a supersonic airflow. Simulation was performed by using FlowVision CFD software. Analysis of experimental geometry show that it has essentially 3D nature that conditioned by the discrete fuel injection into the flow as well as by the presence of the localized plasma filaments. Study proposes a variant of modeling geometry simplification based on symmetry of the aerodynamic duct and periodicity of the spatial inhomogeneities. Testing of modified FlowVision $k–\varepsilon$ turbulence model named «KEFV» was performed for supersonic flow conditions. Based on that detailed grid without wall functions was used the field of heat and near fuel injection area and surfaces remote from the key area was modeled with using of wall functions, that allowed us to significantly reduce the number of cells of the computational grid. Two steps significantly simplified a complex problem of the hydrocarbon fuel ignition by means of plasma generation. First, plasma formations were simulated by volumetric heat sources and secondly, fuel combustion is reduced to one brutto reaction. Calibration and parametric optimization of the fuel injection into the supersonic flow for IADT-50 JIHT RAS wind tunnel is made by means of simulation using FlowVision CFD software. Study demonstrates a rather good agreement between the experimental schlieren photo of the flow with fuel injection and synthetical one. Modeling of the flow with fuel injection and plasma generation for the facility T131 TSAGI combustion chamber geometry demonstrates a combustion mode for the set of experimental parameters. Study emphasizes the importance of the computational mesh adaptation and spatial resolution increasing for the volumetric heat sources that model electric discharge area. A reasonable qualitative agreement between experimental pressure distribution and modeling one confirms the possibility of limited application of such simplified modeling for the combustion in high-speed flow.
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On the issue of numerical modeling of internal ballistics for a tubular charge in a spatial setting
Computer Research and Modeling, 2021, v. 13, no. 5, pp. 993-1010There are conditions of uneven combustion for tubular powder elements of large elongation used in artillery propelling charges. Here it is necessary to consider in parallel the processes of combustion and movement of powder gases inside and outside the channels of the powder tubes. Without this, it is impossible to adequately formulate and solve the problems of ignition, erosive combustion and stress-strain state of tubular powder elements in the shot process. The paper presents a physical and mathematical formulation of the main problem of the internal ballistics of an artillery shot for a charge consisting of a set of powder tubes. Combustion and movement of a bundle of powder tubes along the barrel channel is modeled by an equivalent tubular charge of all-round combustion. The end and cross-sectional areas of the channel of such a charge (equivalent tube) are equal to the sum of the areas of the ends and cross-sections of the channels of the powder tubes, respectively. The combustion surface of the channel is equal to the sum of the inner surfaces of the tubes in the bundle. The outer combustion surface of the equivalent tube is equal to the sum of the outer surfaces of the tubes in the bundle. It is assumed that the equivalent tube moves along the axis of the bore. The speed of motion of an equivalent tubular charge and its current position are determined from Newton’s second law. To calculate the flow parameters, we used two-dimensional axisymmetric equations of gas dynamics, for the solution of which an axisymmetric orthogonalized difference mesh is constructed, which adapts to the flow conditions. When the tube moves and burns, the difference grid is rearranged taking into account the changing regions of integration. The control volume method is used for the numerical solution of the system of gas-dynamic equations. The gas parameters at the boundaries of the control volumes are determined using a self-similar solution to the Godunov problem of decay for an arbitrary discontinuity. The developed technique was used to calculate the internal ballistics parameters of an artillery shot. This approach is considered for the first time and allows a new approach to the design of tubular artillery charges, since it allows obtaining the necessary information in the form of fields of velocity and pressure of powder gases for calculating the process of gradual ignition, unsteady erosive combustion, stress-strain state and strength of powder elements during the shot. The time dependences of the parameters of the internal ballistics process and the distribution of the main parameters of the flow of combustion products at different times are presented.
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Numerical modeling of raw atomization and vaporization by flow of heat carrier gas in furnace technical carbon production into FlowVision
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 921-939Technical carbon (soot) is a product obtained by thermal decomposition (pyrolysis) of hydrocarbons (usually oil) in a stream of heat carrier gas. Technical carbon is widely used as a reinforcing component in the production of rubber and plastic masses. Tire production uses 70% of all carbon produced. In furnace carbon production, the liquid hydrocarbon feedstock is injected into the natural gas combustion product stream through nozzles. The raw material is atomized and vaporized with further pyrolysis. It is important for the raw material to be completely evaporated before the pyrolysis process starts, otherwise coke, that contaminates the product, will be produced. It is impossible to operate without mathematical modeling of the process itself in order to improve the carbon production technology, in particular, to provide the complete evaporation of the raw material prior to the pyrolysis process. Mathematical modelling is the most important way to obtain the most complete and detailed information about the peculiarities of reactor operation.
A three-dimensional mathematical model and calculation method for raw material atomization and evaporation in the thermal gas flow are being developed in the FlowVision software package PC. Water is selected as a raw material to work out the modeling technique. The working substances in the reactor chamber are the combustion products of natural gas. The motion of raw material droplets and evaporation in the gas stream are modeled in the framework of the Eulerian approach of interaction between dispersed and continuous media. The simulation results of raw materials atomization and evaporation in a real reactor for technical carbon production are presented. Numerical method allows to determine an important atomization characteristic: average Sauter diameter. That parameter could be defined from distribution of droplets of raw material at each time of spray forming.
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Investigation of the averaged model of coked catalyst oxidative regeneration
Computer Research and Modeling, 2021, v. 13, no. 1, pp. 149-161The article is devoted to the construction and investigation of an averaged mathematical model of an aluminum-cobalt-molybdenum hydrocracking catalyst oxidative regeneration. The oxidative regeneration is an effective means of restoring the activity of the catalyst when its granules are coating with coke scurf.
The mathematical model of this process is a nonlinear system of ordinary differential equations, which includes kinetic equations for reagents’ concentrations and equations for changes in the temperature of the catalyst granule and the reaction mixture as a result of isothermal reactions and heat transfer between the gas and the catalyst layer. Due to the heterogeneity of the oxidative regeneration process, some of the equations differ from the standard kinetic ones and are based on empirical data. The article discusses the scheme of chemical interaction in the regeneration process, which the material balance equations are compiled on the basis of. It reflects the direct interaction of coke and oxygen, taking into account the degree of coverage of the coke granule with carbon-hydrogen and carbon-oxygen complexes, the release of carbon monoxide and carbon dioxide during combustion, as well as the release of oxygen and hydrogen inside the catalyst granule. The change of the radius and, consequently, the surface area of coke pellets is taken into account. The adequacy of the developed averaged model is confirmed by an analysis of the dynamics of the concentrations of substances and temperature.
The article presents a numerical experiment for a mathematical model of oxidative regeneration of an aluminum-cobalt-molybdenum hydrocracking catalyst. The experiment was carried out using the Kutta–Merson method. This method belongs to the methods of the Runge–Kutta family, but is designed to solve stiff systems of ordinary differential equations. The results of a computational experiment are visualized.
The paper presents the dynamics of the concentrations of substances involved in the oxidative regeneration process. A conclusion on the adequacy of the constructed mathematical model is drawn on the basis of the correspondence of the obtained results to physicochemical laws. The heating of the catalyst granule and the release of carbon monoxide with a change in the radius of the granule for various degrees of initial coking are analyzed. There are a description of the results.
In conclusion, the main results and examples of problems which can be solved using the developed mathematical model are noted.
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