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FlowVision: Industrial computational fluid dynamics
Computer Research and Modeling, 2017, v. 9, no. 1, pp. 5-20Views (last year): 30. Citations: 8 (RSCI).The work submits new release of the FlowVision software designed for automation of engineering calculations in computational fluid dynamics: FlowVision 3.09.05. The FlowVision software is used for solving different industrial problems. Its popularity is based on the capability to solve complex non-tradition problems involving different physical processes. The paradigm of complete automation of labor-intensive and time-taking processes like grid generation makes FlowVision attractive for many engineers. FlowVision is completely developer-independent software. It includes an advanced graphical interface, the system for specifying a computational project as well as the system for flow visualization on planes, on curvilinear surfaces and in volume by means of different methods: plots, color contours, iso-lines, iso-surfaces, vector fields. Besides that, FlowVision provides tools for calculation of integral characteristics on surfaces and in volumetric regions.
The software is based on the finite-volume approach to approximation of the partial differential equations describing fluid motion and accompanying physical processes. It provides explicit and implicit methods for time integration of these equations. The software includes automated generator of unstructured grid with capability of its local dynamic adaptation. The solver involves two-level parallelism which allows calculations on computers with distributed and shared memory (coexisting in the same hardware). FlowVision incorporates a wide spectrum of physical models: different turbulence models, models for mass transfer accounting for chemical reactions and radioactive decay, several combustion models, a dispersed phase model, an electro-hydrodynamic model, an original VOF model for tracking moving interfaces. It should be noted that turbulence can be simulated within URANS, LES, and ILES approaches. FlowVision simulates fluid motion with velocities corresponding to all possible flow regimes: from incompressible to hypersonic. This is achieved by using an original all-speed velocity-pressure split algorithm for integration of the Navier-Stokes equations.
FlowVision enables solving multi-physic problems with use of different modeling tools. For instance, one can simulate multi-phase flows with use of the VOF method, flows past bodies moving across a stationary grid (within Euler approach), flows in rotary machines with use of the technology of sliding grid. Besides that, the software solves fluid-structure interaction problems using the technology of two-way coupling of FlowVision with finite-element codes. Two examples of solving challenging problems in the FlowVision software are demonstrated in the given article. The first one is splashdown of a spacecraft after deceleration by means of jet engines. This problem is characterized by presence of moving bodies and contact surface between the air and the water in the computational domain. The supersonic jets interact with the air-water interphase. The second problem is simulation of the work of a human heart with artificial and natural valves designed on the basis of tomographic investigations with use of a finite-element model of the heart. This problem is characterized by two-way coupling between the “liquid” computational domain and the finite-element model of the hart muscles.
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Simulation of turbulent compressible flows in the FlowVision software
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 805-825Simulation of turbulent compressible gas flows using turbulence models $k-\varepsilon$ standard (KES), $k-\varepsilon$ FlowVision (KEFV) and SST $k-\omega$ is discussed in the given article. A new version of turbulence model KEFV is presented. The results of its testing are shown. Numerical investigation of the discharge of an over-expanded jet from a conic nozzle into unlimited space is performed. The results are compared against experimental data. The dependence of the results on computational mesh is demonstrated. The dependence of the results on turbulence specified at the nozzle inlet is demonstrated. The conclusion is drawn about necessity to allow for compressibility in two-parametric turbulence models. The simple method proposed by Wilcox in 1994 suits well for this purpose. As a result, the range of applicability of the three aforementioned two-parametric turbulence models is essentially extended. Particular values of the constants responsible for the account of compressibility in the Wilcox approach are proposed. It is recommended to specify these values in simulations of compressible flows with use of models KES, KEFV, and SST.
In addition, the question how to obtain correct characteristics of supersonic turbulent flows using two-parametric turbulence models is considered. The calculations on different grids have shown that specifying a laminar flow at the inlet to the nozzle and wall functions at its surfaces, one obtains the laminar core of the flow up to the fifth Mach disk. In order to obtain correct flow characteristics, it is necessary either to specify two parameters characterizing turbulence of the inflowing gas, or to set a “starting” turbulence in a limited volume enveloping the region of presumable laminar-turbulent transition next to the exit from the nozzle. The latter possibility is implemented in model KEFV.
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Verification of calculated characteristics of supersonic turbulent jets
Computer Research and Modeling, 2017, v. 9, no. 1, pp. 21-35Views (last year): 43.Verification results of supersonic turbulent jets computational characteristics are presented. Numerical simulation of axisymmetric nozzle operating is realized using FlowVision CFD. Open test cases for CFD are used. The test cases include Seiner tests with exit Mach number of 2.0 both fully-expanded and under-expanded $(P/P_0 = 1.47)$. Fully-expanded nozzle investigated with wide range of flow temperature (300…3000 K). The considered studies include simulation downstream from the nozzle exit diameter. Next numerical investigation is presented at an exit Mach number of 2.02 and a free-stream Mach number of 2.2. Geometric model of convergent- divergent nozzle rebuilt from original Putnam experiment. This study is set with nozzle pressure ratio of 8.12 and total temperature of 317 K.
The paper provides a comparison of obtained FlowVision results with experimental data and another current CFD studies. A comparison of the calculated characteristics and experimental data indicates a good agreement. The best coincidence with Seiner's experimental velocity distribution (about 7 % at far field for the first case) obtained using two-equation $k–\varepsilon$ standard turbulence model with Wilcox compressibility correction. Predicted Mach number distribution at $Y/D = 1$ for Putnam nozzle presents accuracy of 3 %.
General guidelines for simulation of supersonic turbulent jets in the FlowVision software are formulated in the given paper. Grid convergence determined the optimal cell rate. In order to calculate the design regime, it is recommended to build a grid, containing not less than 40 cells from the axis of symmetry to the nozzle wall. In order to calculate an off-design regime, it is necessary to resolve the shock waves. For this purpose, not less than 80 cells is required in the radial direction. Investigation of the influence of turbulence model on the flow characteristics has shown that the version of the SST $k–\omega$ turbulence model implemented in the FlowVision software essentially underpredicts the axial velocity. The standard $k–\varepsilon$ model without compressibility correction also underpredicts the axial velocity. These calculations agree well with calculations in other CFD codes using the standard $k–\varepsilon$ model. The in-home $k–\varepsilon$ turbulence model KEFV with compressibility correction a little bit overpredicts the axial velocity. Since, the best results are obtained using the standard $k–\varepsilon$ model combined with the Wilcox compressibility correction, this model is recommended for the problems discussed.
The developed methodology can be regarded as a basis for numerical investigations of more complex nozzle flows.
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Modeling the flight of meteoroid fragments with accounting for rotation
Computer Research and Modeling, 2019, v. 11, no. 4, pp. 593-612Views (last year): 6.An algorithm for solving the conjugation of aerodynamic and ballistic problems, which is based on the method of modeling with the help of a grid system, has been complemented by a numerical mechanism that allows to take into account the relative movement and rotation of bodies relative to their centers of mass. For a given configuration of the bodies a problem of flow is solved by relaxation method. After that the state of the system is recalculated after a short amount of time. With the use of iteration it is possible to trace the dynamics of the system over a large period of time. The algorithm is implemented for research of flight of systems of bodies taking into account their relative position and rotation. The algorithm was tested on the problem of flow around a body with segmental-conical form. A good correlation of the results with experimental studies was shown. The algorithm is used to calculate the problem of the supersonic fight of a rotating body. For bodies of rectangular shape, imitating elongated fragments of a meteoroid, it is shown that for elongated bodies the aerodynamically more stable position is flight with a larger area across the direction of flight. This de facto leads to flight of bodies with the greatest possible aerodynamic resistance due to the maximum midship area. The algorithm is used to calculate the flight apart of two identical bodies of a rectangular shape, taking into account their rotation. Rotation leads to the fact that the bodies fly apart not only under the action of the pushing aerodynamic force but also the additional lateral force due to the acquisition of the angle of attack. The velocity of flight apart of two fragments with elongated shape of a meteoric body increases to three times with the account of rotation in comparison with the case, when it is assumed that the bodies do not rotate. The study was carried out in order to evaluate the influence of various factors on the velocity of fragmentation of the meteoric body after destruction in order to construct possible trajectories of fallen on earth meteorites. A developed algorithm for solving the conjugation of aerodynamic and ballistic problems, taking into account the relative movement and rotation of the bodies, can be used to solve technical problems, for example, to study the dynamics of separation of aircraft stages.
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Bicompact schemes for gas dynamics problems: introducing complex domains using the free boundary method
Computer Research and Modeling, 2020, v. 12, no. 3, pp. 487-504This work is dedicated to application of bicompact schemes to numerical solution of evolutionary hyperbolic equations. The main advantage of this class of schemes lies in combination of two beneficial properties: the first one is spatial approximation of high even order on a stencil that always occupies only one mesh cell; the second one is spectral resolution which is better in comparison to classic compact finite-difference schemes of the same order of spatial approximation. One feature of bicompact schemes is considered: their spatial approximation is rigidly tied to Cartesian meshes (with parallelepiped-shaped cells in three-dimensional case). This feature makes rather challenging any application of bicompact schemes to problems with complex computational domains as treated in the framework of unstructured meshes. This problem is proposed to be solved using well-known methods for treating complex-shaped boundaries and their corresponding boundary conditions on Cartesian meshes. The generalization of bicompact schemes on problems in geometrically complex domains is made in case of gas dynamics problems and Euler equations. The free boundary method is chosen as a particular tool to introduce the influence of arbitrary-shaped solid boundaries on gas flows on Cartesian meshes. A brief description of this method is given, its governing equations are written down. Bicompact schemes of fourth order of approximation in space with locally one-dimensional splitting are constructed for equations of the free boundary method. Its compensation flux is discretized with second order of accuracy. Time stepping in the obtained schemes is done with the implicit Euler method and the third order accurate $L$-stable stiffly accurate three-stage singly diagonally implicit Runge–Kutta method. The designed bicompact schemes are tested on three two-dimensional problems: stationary supersonic flows with Mach number three past one circular cylinder and past three circular cylinders; the non-stationary interaction of planar shock wave with a circular cylinder in a channel with planar parallel walls. The obtained results are in a good agreement with other works: influence of solid bodies on gas flows is physically correct, pressure in control points on solid surfaces is calculated with the accuracy appropriate to the chosen mesh resolution and level of numerical dissipation.
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Meshless algorithm for calculating the interaction of large particles with a shock layer in supersonic heterogeneous flows
Computer Research and Modeling, 2022, v. 14, no. 5, pp. 1007-1027The work is devoted to numerical modeling of two-phase flows, namely, the calculation of supersonic flow around a blunt body by a viscous gas flow with an admixture of large high inertia particles. The system of unsteady Navier – Stokes equations is numerically solved by the meshless method. It uses the cloud of points in space to represent the fields of gas parameters. The spatial derivatives of gas parameters and functions are approximated by the least square method to calculate convective and viscous fluxes in the Navier – Stokes system of equations. The convective fluxes are calculated by the HLLC method. The third-order MUSCL reconstruction scheme is used to achieve high order accuracy. The viscous fluxes are calculated by the second order approximation scheme. The streamlined body surface is represented by a model of an isothermal wall. It implements the conditions for the zero velocity and zero pressure gradient, which is also modeled using the least squares method.
Every moving body is surrounded by its own cloud of points belongs to body’s domain and moving along with it in space. The explicit three-sage Runge–Kutta method is used to solve numerically the system of gas dynamics equations in the main coordinate system and local coordinate systems of each particle.
Two methods for the moving objects modeling with reverse impact on the gas flow have been implemented. The first one uses stationary point clouds with fixed neighbors within the same domain. When regions overlap, some nodes of one domain, for example, the boundary nodes of the particle domain, are excluded from the calculation and filled with the values of gas parameters from the nearest nodes of another domain using the least squares approximation of gradients. The internal nodes of the particle domain are used to reconstruct the gas parameters in the overlapped nodes of the main domain. The second method also uses the exclusion of nodes in overlapping areas, but in this case the nodes of another domain take the place of the excluded neighbors to build a single connected cloud of nodes. At the same time, some of the nodes are moving, and some are stationary. Nodes membership to different domains and their relative speed are taken into account when calculating fluxes.
The results of modeling the motion of a particle in a stationary gas and the flow around a stationary particle by an incoming flow at the same relative velocity show good agreement for both presented methods.
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Modeling the influence of repetitively pulsed heating on the formation of perturbations at the boundary of a transverse jet in a supersonic crossflow
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 845-860When a supersonic air flow interacts with a transverse secondary jet injected into this flow through an orifice on a flat wall, a special flow structure is formed. This flow takes place during fuel injection into combustion chambers of supersonic aircraft engines; therefore, in recent years, various approaches to intensifying gas mixing in this type of flow have been proposed and studied in several countries. The approach proposed in this work implies using spark discharges for pulsed heating of the gas and generating the instabilities in the shear layer at the boundary of the secondary jet. Using simulation in the software package FlowVision 3.13, the characteristics of this flow were obtained in the absence and presence of pulsed-periodic local heat release on the wall on the windward side of the injector opening. A comparison was made of local characteristics at different periodicities of pulsed heating (corresponding to the values of the Strouhal number 0.25 and 0.31). It is shown that pulsed heating can stimulate the formation of perturbations in the shear layer at the jet boundary. For the case of the absence of heating and for two modes of pulsed heating, the values of an integral criterion for mixing efficiency were calculated. It is shown that pulsed heating can lead both to a decrease in the average mixing efficiency and to its increase (up to 9% in the considered heating mode). The calculation method used (unsteady Reynolds-averaged Navier – Stokes equations with a modified $k-\varepsilon$ turbulence model) was validated by considering a typical case of the secondary transverse jet interaction with a supersonic flow, which was studied by several independent research groups and well documented in the literature. The grid convergence was shown for the simulation of this typical case in FlowVision. A quantitative comparison was made of the results obtained from FlowVision calculations with experimental data and calculations in other programs. The results of this study can be useful for specialists dealing with the problems of gas mixing and combustion in a supersonic flow, as well as the development of engines for supersonic aviation.
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The study of the discharge influence on mixing of gaseous fuel jet with the supersonic air flow
Computer Research and Modeling, 2019, v. 11, no. 5, pp. 849-860The paper presents the results of numerical simulation of the effect of a long spark discharge on the mixing dynamics of an injected gas jet with supersonic air flow. The calculations were performed using the CFD software package FlowVision. The fuel was supplied using an injector located on the channel wall, and the discharge was organized near the wall downstream of the injector. Simulation of electrical spark discharge was performed using a volumetric heat source. In order to describe the principal specifications of a plasma actuator to accelerate mixing in a supersonic flow (Mach number M = 2), the research involved varying the energy impact to the discharge in the range of 100–500 mJ per pulse, determining the influence of the shape and location of the discharge. A study of the fuel injection modes in a supersonic air flow has been carried out and an optimal gas jet outflow regime has been found to study the effect of a spark discharge. A method has been developed for analyzing the disturbance pattern of the fuel-oxidant interface caused by the operation of a pulsed spark discharge. A program was prepared in the LabView software environment for obtaining quantitative characteristics for further comparison with the results obtained in the experiment.
The simulation results allow us to conclude that the long spark discharge located along the flow downstream of the injector provides the maximum increase in the interface between the jet of fuel and the main flow. A typical repetition frequency of discharge pulses in a pulse-periodic mode should be more than 6 kHz with a discharge length of ~10 mm to ensure a continuous effect on the mixing at a flow velocity of 500 m/s.
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Hybrid grid method for external and internal gas dynamics
Computer Research and Modeling, 2023, v. 15, no. 3, pp. 543-565Based on the modeling method using a mesh system, an algorithm is implemented for solving a unsteady problem with moving bodies The algorithm takes into account the movement and rotation of bodies according to a given law of motion. The algorithm is applied to analysis the flow around an infinite composed of cylinders with an elliptical cross-section, which either move across the flow or rotate with a change in the angle of attack. To simulate the flow of bodies with a sharp edge, characteristic of the profiles of gas turbine machines, an algorithm for constructing a mesh of type C with the inclusion of a certain area behind the profile is implemented. The program for modeling the flow near the profile is implemented within the framework of models of Euler equations, Navier – Stokes equations in the approximation of a thin layer with laminar viscosity and turbulent viscosity in the framework of an algebraic viscosity model. The program has also been adapted to solve the problems of internal gas dynamics of turbomachines. For this purpose, the method of setting the boundary conditions at the entrance and exit from the calculated area from the velocity to the pressure drop, as well as at the lateral boundaries from the free flow to the periodicity, was changed. This made it possible to simulate the flow of gas in the inter-blade channels of compressors and turbines of gas turbine engines. To refine the algorithm, a series of calculations of the aerodynamic parameters of several turbine cascades in various subsonic and supersonic modes and their comparison with the experiment were carried out. Calculations of turbine grating parameters were carried out within the framework of the inviscid and viscous gas model. The calculation and experiment were compared by the distribution of gas parameters near the profile, as well as by the energy losses of the flow in the cascade. Calculations have shown the applicability and correctness of the program to solve this class of problems. To test the program on the problems of external subsonic aerodynamics, calculations of the aerodynamic characteristics of an isolated airfoil in an undisturbed flow were performed. The results obtained allow us to assert the applicability of the hybrid grid method to various classes of problems of applied gas dynamics.
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Numerical study of the dynamics of motion of a square body in a supersonic flow behind a shock wave
Computer Research and Modeling, 2022, v. 14, no. 4, pp. 755-766In a number of fundamental and practical problems, it is necessary to describe the dynamics of the motion of complexshaped particles in a high-speed gas flow. An example is the movement of coal particles behind the front of a strong shock wave during an explosion in a coal mine. The paper is devoted to numerical simulation of the dynamics of translational and rotational motion of a square-shaped body, as an example of a particle of a more complex shape than a round one, in a supersonic flow behind a passing shock wave. The formulation of the problem approximately corresponds to the experiments of Professor V. M. Boiko and Professor S. V. Poplavski (ITAM SB RAS).
Mathematical model is based on the two-dimensional Euler equations, which are solved in a region with varying boundaries. The defining system of equations is integrated using an explicit scheme and the Cartesian grid method which was developed and verified earlier. The computational algorithm at the time integration step includes: determining the step value, calculating the dynamics of the body movement (determining the force and moment acting on the body; determining the linear and angular velocities of the body; calculating the new coordinates of the body), calculating the gas parameters. To calculate numerical fluxes through the edges of the cell intersected by the boundaries of the body, we use a two-wave approximation for solving the Riemann problem and the Steger – Warming scheme.
The movement of a square with a side of 6 mm was initiated by the passage of a shock wave with a Mach number of 3,0 propagating in a flat channel 800 mm long and 60 mm wide. The channel was filled with air at low pressure. Different initial orientation of the square relative to the channel axis was considered. It is found that the initial position of the square with its side across the flow is less stable during its movement than the initial position with a diagonal across the flow. In this case, the calculated results qualitatively correspond to experimental observations. For the intermediate initial positions of a square, a typical mode of its motion is described, consisting of oscillations close to harmonic, turning into rotation with a constant average angular velocity. During the movement of the square, there is an average monotonous decrease in the distance between the center of mass and the center of pressure to zero.
Keywords: shock wave, Cartesian grid method, Euler equations, supersonic flow, square body, rotation.
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