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Analysis of mechanical structures of complex technical systems
Computer Research and Modeling, 2021, v. 13, no. 5, pp. 903-916The work is devoted to the structural analysis of complex technical systems. Mechanical structures are considered, the properties of which affect the behavior of products during assembly, repair and operation. The main source of data on parts and mechanical connections between them is a hypergraph. This model formalizes the multidimensional basing relation. The hypergraph correctly describes the connectivity and mutual coordination of parts, which is achieved during the assembly of the product. When developing complex products in CAD systems, an engineer often makes serious design mistakes: overbasing of parts and non-sequential assembly operations. Effective ways of identifying these structural defects have been proposed. It is shown that the property of independent assembly can be represented as a closure operator whose domain is the boolean of the set of product parts. The images of this operator are connected and coordinated subsets of parts that can be assembled independently. A lattice model is described, which is the state space of the product during assembly, disassembly and decomposition into assembly units. The lattice model serves as a source of various structural information about the project. Numerical estimates of the cardinality of the set of admissible alternatives in the problems of choosing an assembly sequence and decomposition into assembly units are proposed. For many technical operations (for example, control, testing, etc.), it is necessary to mount all the operand parts in one assembly unit. A simple formalization of the technical conditions requiring the inclusion (exclusion) of parts in the assembly unit (from the assembly unit) has been developed. A theorem that gives an mathematical description of product decomposition into assembly units in exact lattice terms is given. A method for numerical evaluation of the robustness of the mechanical structure of a complex technical system is proposed.
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Computational design of closed-chain linkages: synthesis of ergonomic spine support module of exosuit
Computer Research and Modeling, 2022, v. 14, no. 6, pp. 1269-1280The article focuses on the problem of mechanisms’ co-design for robotic systems to perform adaptive physical interaction with an unstructured environment, including physical human robot interaction. The co-design means simultaneous optimization of mechanics and control system, ensuring optimal behavior and performance of the system. Mechanics optimization refers to the search for optimal structure, geometric parameters, mass distribution among the links and their compliance; control refers to the search for motion trajectories for mechanism’s joints. The paper presents a generalized method of structural-parametric synthesis of underactuated mechanisms with closed kinematics for robotic systems for various purposes, e. g., it was previously used for the co-design of fingers’ mechanisms for anthropomorphic gripper and legs’ mechanisms for galloping robots. The method implements the concept of morphological computation of control laws due to the features of mechanical design, minimizing the control effort from the algorithmic component of the control system, which reduces the requirements for the level of technical equipment and reduces energy consumption. In this paper, the proposed method is used to optimize the structure and geometric parameters of the passive mechanism of the back support module of an industrial exosuit. Human movements are diverse and non-deterministic when compared with the movements of autonomous robots, which complicates the design of wearable robotic devices. To reduce injuries, fatigue and increase the productivity of workers, the synthesized industrial exosuit should not only compensate for loads, but also not interfere with the natural human motions. To test the developed exosuit, kinematic datasets from motion capture of an entire human body during industrial operations were used. The proposed method of structural-parametric synthesis was used to improve the ergonomics of a wearable robotic device. Verification of the synthesized mechanism was carried out using simulation: the passive module of the back is attached to two geometric primitives that move the chest and pelvis of the exosuit operator in accordance with the motion capture data. The ergonomics of the back module is quantified by the distance between the joints connecting the upper and bottom parts of the exosuit; minimizing deviation from the average value corresponds to a lesser limitation of the operator’s movement, i. e. greater ergonomics. The article provides a detailed description of the method of structural-parametric synthesis, an example of synthesis of an exosuit module and the results of simulation.
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Converting three-dimensional computer geometric models for optimization of simulated devices’ parameters
Computer Research and Modeling, 2015, v. 7, no. 1, pp. 81-91Views (last year): 1. Citations: 16 (RSCI).This work focuses on the application of a method of construction and conversion of three-dimensional computer models for optimization of geometric parameters of simulated devices. The method is used in design of complex technical devices for control system components of an exhaust gas recirculation vehicle – electric EGR valve with magnetic and electric motor. Three-dimensional geometric computer models were created in KOMPAS-3D environment and converted to Maxwell-2D. In Maxwell-2D environment transient electromagnetic processes for further optimization of parameters of therecirculation system devicewere calculated using a criterion of reducing power loss of the automobile engine.
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Mathematical modeling of the interval stochastic thermal processes in technical systems at the interval indeterminacy of the determinative parameters
Computer Research and Modeling, 2016, v. 8, no. 3, pp. 501-520Views (last year): 15. Citations: 6 (RSCI).The currently performed mathematical and computer modeling of thermal processes in technical systems is based on an assumption that all the parameters determining thermal processes are fully and unambiguously known and identified (i.e., determined). Meanwhile, experience has shown that parameters determining the thermal processes are of undefined interval-stochastic character, which in turn is responsible for the intervalstochastic nature of thermal processes in the electronic system. This means that the actual temperature values of each element in an technical system will be randomly distributed within their variation intervals. Therefore, the determinative approach to modeling of thermal processes that yields specific values of element temperatures does not allow one to adequately calculate temperature distribution in electronic systems. The interval-stochastic nature of the parameters determining the thermal processes depends on three groups of factors: (a) statistical technological variation of parameters of the elements when manufacturing and assembling the system; (b) the random nature of the factors caused by functioning of an technical system (fluctuations in current and voltage; power, temperatures, and flow rates of the cooling fluid and the medium inside the system); and (c) the randomness of ambient parameters (temperature, pressure, and flow rate). The interval-stochastic indeterminacy of the determinative factors in technical systems is irremediable; neglecting it causes errors when designing electronic systems. A method that allows modeling of unsteady interval-stochastic thermal processes in technical systems (including those upon interval indeterminacy of the determinative parameters) is developed in this paper. The method is based on obtaining and further solving equations for the unsteady statistical measures (mathematical expectations, variances and covariances) of the temperature distribution in an technical system at given variation intervals and the statistical measures of the determinative parameters. Application of the elaborated method to modeling of the interval-stochastic thermal process in a particular electronic system is considered.
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Numerical Simulation, Parallel Algorithms and Software for Performance Forecast of the System “Fractured-Porous Reservoir – Producing Well” During its Commissioning Into Operation
Computer Research and Modeling, 2019, v. 11, no. 6, pp. 1069-1075The mathematical model, finite-difference schemes and algorithms for computation of transient thermoand hydrodynamic processes involved in commissioning the unified system including the oil producing well, electrical submersible pump and fractured-porous reservoir with bottom water are developed. These models are implemented in the computer package to simulate transient processes with simultaneous visualization of their results along with computations. An important feature of the package Oil-RWP is its interaction with the special external program GCS which simulates the work of the surface electric control station and data exchange between these two programs. The package Oil-RWP sends telemetry data and current parameters of the operating submersible unit to the program module GCS (direct coupling). The station controller analyzes incoming data and generates the required control parameters for the submersible pump. These parameters are sent to Oil-RWP (feedback). Such an approach allows us to consider the developed software as the “Intellectual Well System”.
Some principal results of the simulations can be briefly presented as follows. The transient time between inaction and quasi-steady operation of the producing well depends on the well stream watering, filtration and capacitive parameters of oil reservoir, physical-chemical properties of phases and technical characteristics of the submersible unit. For the large time solution of the nonstationary equations governing the nonsteady processes is practically identical to the inverse quasi-stationary problem solution with the same initial data. The developed software package is an effective tool for analysis, forecast and optimization of the exploiting parameters of the unified oil-producing complex during its commissioning into the operating regime.
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Hypergraph approach in the decomposition of complex technical systems
Computer Research and Modeling, 2020, v. 12, no. 5, pp. 1007-1022The article considers a mathematical model of decomposition of a complex product into assembly units. This is an important engineering problem, which affects the organization of discrete production and its operational management. A review of modern approaches to mathematical modeling and automated computer-aided of decompositions is given. In them, graphs, networks, matrices, etc. serve as mathematical models of structures of technical systems. These models describe the mechanical structure as a binary relation on a set of system elements. The geometrical coordination and integrity of machines and mechanical devices during the manufacturing process is achieved by means of basing. In general, basing can be performed on several elements simultaneously. Therefore, it represents a variable arity relation, which can not be correctly described in terms of binary mathematical structures. A new hypergraph model of mechanical structure of technical system is described. This model allows to give an adequate formalization of assembly operations and processes. Assembly operations which are carried out by two working bodies and consist in realization of mechanical connections are considered. Such operations are called coherent and sequential. This is the prevailing type of operations in modern industrial practice. It is shown that the mathematical description of such operation is normal contraction of an edge of the hypergraph. A sequence of contractions transforming the hypergraph into a point is a mathematical model of the assembly process. Two important theorems on the properties of contractible hypergraphs and their subgraphs proved by the author are presented. The concept of $s$-hypergraphs is introduced. $S$-hypergraphs are the correct mathematical models of mechanical structures of any assembled technical systems. Decomposition of a product into assembly units is defined as cutting of an $s$-hypergraph into $s$-subgraphs. The cutting problem is described in terms of discrete mathematical programming. Mathematical models of structural, topological and technological constraints are obtained. The objective functions are proposed that formalize the optimal choice of design solutions in various situations. The developed mathematical model of product decomposition is flexible and open. It allows for extensions that take into account the characteristics of the product and its production.
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Distributed computing model for the organization of a software environment that provides management of intelligent building automation systems
Computer Research and Modeling, 2021, v. 13, no. 3, pp. 557-570The present article describes the authors’ model of construction of the distributed computer network and realization in it of the distributed calculations which are carried out within the limits of the software-information environment providing management of the information, automated and engineering systems of intellectual buildings. The presented model is based on the functional approach with encapsulation of the non-determined calculations and various side effects in monadic calculations that allows to apply all advantages of functional programming to a choice and execution of scenarios of management of various aspects of life activity of buildings and constructions. Besides, the described model can be used together with process of intellectualization of technical and sociotechnical systems for increase of level of independence of decision-making on management of values of parameters of the internal environment of a building, and also for realization of methods of adaptive management, in particular application of various techniques and approaches of an artificial intellect. An important part of the model is a directed acyclic graph, which is an extension of the blockchain with the ability to categorically reduce the cost of transactions taking into account the execution of smart contracts. According to the authors it will allow one to realize new technologies and methods — the distributed register on the basis of the directed acyclic graph, calculation on edge and the hybrid scheme of construction of artificial intellectual systems — and all this together can be used for increase of efficiency of management of intellectual buildings. Actuality of the presented model is based on necessity and importance of translation of processes of management of life cycle of buildings and constructions in paradigm of Industry 4.0 and application for management of methods of an artificial intellect with universal introduction of independent artificial cognitive agents. Model novelty follows from cumulative consideration of the distributed calculations within the limits of the functional approach and hybrid paradigm of construction of artificial intellectual agents for management of intellectual buildings. The work is theoretical. The article will be interesting to scientists and engineers working in the field of automation of technological and industrial processes both within the limits of intellectual buildings, and concerning management of complex technical and social and technical systems as a whole.
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A study of nonlinear processes at the interface between gas flow and the metal wall of a microchannel
Computer Research and Modeling, 2022, v. 14, no. 4, pp. 781-794The work is devoted to the study of the influence of nonlinear processes in the boundary layer on the general nature of gas flows in microchannels of technical systems. Such a study is actually concerned with nanotechnology problems. One of the important problems in this area is the analysis of gas flows in microchannels in the case of transient and supersonic flows. The results of this analysis are important for the gas-dynamic spraying techique and for the synthesis of new nanomaterials. Due to the complexity of the implementation of full-scale experiments on micro- and nanoscale, they are most often replaced by computer simulations. The efficiency of computer simulations is achieved by both the use of new multiscale models and the combination of mesh and particle methods. In this work, we use the molecular dynamics method. It is applied to study the establishment of a gas microflow in a metal channel. Nitrogen was chosen as the gaseous medium. The metal walls of the microchannels consisted of nickel atoms. In numerical experiments, the accommodation coefficients were calculated at the boundary between the gas flow and the metal wall. The study of the microsystem in the boundary layer made it possible to form a multicomponent macroscopic model of the boundary conditions. This model was integrated into the macroscopic description of the flow based on a system of quasi-gas-dynamic equations. On the basis of such a transformed gas-dynamic model, calculations of microflow in real microsystem were carried out. The results were compared with the classical calculation of the flow, which does not take into account nonlinear processes in the boundary layer. The comparison showed the need to use the developed model of boundary conditions and its integration with the classical gas-dynamic approach.
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Fast method for analyzing the electromagnetic field perturbation by small spherical scatterer
Computer Research and Modeling, 2020, v. 12, no. 5, pp. 1039-1050In this work, we consider a special approximation of the general perturbation formula for the electromagnetic field by a set of electrically small inhomogeneities located in the domain of interest. The problem considered in this paper arises in many applications of technical electrodynamics, radar technologies and subsurface remote sensing. In the general case, it is formulated as follows: at some point in the perturbed domain, it is necessary to determine the amplitude of the electromagnetic field. The perturbation of electromagnetic waves is caused by a set of electrically small scatterers distributed in space. The source of electromagnetic waves is also located in perturbed domain. The problem is solved by introducing the far field approximation and through the formulation for the scatterer radar cross section value. This, in turn, allows one to significantly speed up the calculation process of the perturbed electromagnetic field by a set of a spherical inhomogeneities identical to each other with arbitrary electrophysical parameters. In this paper, we consider only the direct scattering problem; therefore, all parameters of the scatterers are known. In this context, it may be argued that the formulation corresponds to the well-posed problem and does not imply the solution of the integral equation in the generalized formula. One of the features of the proposed algorithm is the allocation of a characteristic plane at the domain boundary. All points of observation of the state of the system belong to this plane. Set of the scatterers is located inside the observation region, which is formed by this surface. The approximation is tested by comparing the results obtained with the solution of the general formula method for the perturbation of the electromagnetic field. This approach, among other things, allows one to remove a number of restrictions on the general perturbation formula for E-filed analysis.
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Numerical and analytical study of the motion of Maxwell’s pendulum
Computer Research and Modeling, 2024, v. 16, no. 1, pp. 123-136The article considers the problem of the stability of the vertical position of a Maxwell pendulum during its periodic up-down movements. Two types of transition movements are considered: “stop” — occurs when the body of the pendulum in its highest position on the string (during its “standard” upward movement) stops for a moment; “two-link pendulum” — occurs when the entire thread from the body of the pendulum is selected (the lowest position of the body on the thread during its “standard” downward movement), and the body is forced to rotate relative to the thread around the point of its attachment to the body. It is shown that for any values of the pendulum parameters, this position is unstable in the sense that oscillations of the thread around the vertical of finite amplitude occur in the system for arbitrarily small initial deviations. In addition, it has been established that no shock phenomena occur during the movement of the Maxwell pendulum, and the model of this pendulum itself, with the values of its parameters often used in the literature, is incorrect according to Hadamard. In this work, it is shown that the vertical position of the pendulum threads during the indicated oscillatory movements of the body along the threads for any non-degenerate values of the parameters of the Maxwell pendulum is always unstable in the above sense. Moreover, this instability is caused precisely by transitional movements of the 2nd type. In this work, it is further shown that no jumps in speeds or accelerations (due to which shocks or “jerks” in the tension of the threads can occur) do not occur during the indicated movements of the Maxwell pendulum model under consideration. In our opinion, the “jerks” observed in the experiments are due to other reasons, for example, the technical imperfection of the instruments on which the experiments were carried out.
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