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Numerical simulation of cooling tanks for vapor desublimation processes
Computer Research and Modeling, 2011, v. 3, no. 4, pp. 383-388Views (last year): 2. Citations: 6 (RSCI).The paper presents a mathematical model to be used for design of cooling tanks for vapor desublimation. Results of calculations for the process of cooling of two tanks in a block of four are presented. Chart of the cooling air flow in the piping network is presented.
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Numerical modeling of the natural convection of a non-Newtonian fluid in a closed cavity
Computer Research and Modeling, 2020, v. 12, no. 1, pp. 59-72In this paper, a time-dependent natural convective heat transfer in a closed square cavity filled with non- Newtonian fluid was considered in the presence of an isothermal energy source located on the lower wall of the region under consideration. The vertical boundaries were kept at constant low temperature, while the horizontal walls were completely insulated. The behavior of a non-Newtonian fluid was described by the Ostwald de Ville power law. The process under study was described by transient partial differential equations using dimensionless non-primitive variables “stream function – vorticity – temperature”. This method allows excluding the pressure field from the number of unknown parameters, while the non-dimensionalization allows generalizing the obtained results to a variety of physical formulations. The considered mathematical model with the corresponding boundary conditions was solved on the basis of the finite difference method. The algebraic equation for the stream function was solved by the method of successive lower relaxation. Discrete analogs of the vorticity equation and energy equation were solved by the Thomas algorithm. The developed numerical algorithm was tested in detail on a class of model problems and good agreement with other authors was achieved. Also during the study, the mesh sensitivity analysis was performed that allows choosing the optimal mesh.
As a result of numerical simulation of unsteady natural convection of a non-Newtonian power-law fluid in a closed square cavity with a local isothermal energy source, the influence of governing parameters was analyzed including the impact of the Rayleigh number in the range 104–106, power-law index $n = 0.6–1.4$, and also the position of the heating element on the flow structure and heat transfer performance inside the cavity. The analysis was carried out on the basis of the obtained distributions of streamlines and isotherms in the cavity, as well as on the basis of the dependences of the average Nusselt number. As a result, it was established that pseudoplastic fluids $(n < 1)$ intensify heat removal from the heater surface. The increase in the Rayleigh number and the central location of the heating element also correspond to the effective cooling of the heat source.
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Analytical study of rod lifting margin of fuel assembly of fast sodium reactor
Computer Research and Modeling, 2020, v. 12, no. 6, pp. 1307-1321The paper describes an analytical study of hydrodynamic processes taking place in the course of coolant flow through a fuel assembly of the core of a fast neutron sodium-cooled reactor. Within the framework of the study, a procedure and an analytical model were developed based on program complex FlowVision of computational fluid dynamics, which, using proved simplifications, permits to obtain a coefficient of rod lifting margin of a fuel assembly and to study hydrodynamic characteristics of processes taking place in the course of simulation of different initial events influencing motion of a reactor core fuel assembly.
For analytical justification a fuel assembly model was developed, which is equivalent by hydraulic resistance values and permits not to simulate explicitly a complicated full-scale fuel assembly design, thus, decreasing a number of computational cells in the model and, as a result, reducing computational and time resources.
Hydraulic parameters of the equivalent fuel assembly model in program complex FlowVision were analyzed in two stages. At the first stage, to determine the minimum rod lifting margin coefficient of a fuel assembly, steady-state analyses were performed, where various flowrate values were assigned at the model inlet and forces acting upon the assembly were analyzed. A series of dynamic mode analyses was performed at the second stage. Jump-like pressure increase being the initial event which could occur hypothetically in the fast neutron sodium cooled reactor plant was assigned in these modes. Hydrodynamic parameters and forces acting upon the fuel assembly were determined.
The results of the first stage of the analytical study proved the minimum coefficient of rod lifting margin of a fuel assembly of the fast neutron reactor justified in reactor plant design documentation. As a result of the second stage of the study, conclusions were made on impossibility for the fuel assembly to move at the initial event associated with jump-like pressure increase in the reactor pressure chamber.
Keywords: core, liquid-metal cooled reactor, fuel assembly, hydrodynamics, analytical model, FlowVision. -
Identification of an object model in the presence of unknown disturbances with a wide frequency range based on the transition to signal increments and data sampling
Computer Research and Modeling, 2024, v. 16, no. 2, pp. 315-337The work is devoted to the problem of creating a model with stationary parameters using historical data under conditions of unknown disturbances. The case is considered when a representative sample of object states can be formed using historical data accumulated only over a significant period of time. It is assumed that unknown disturbances can act in a wide frequency range and may have low-frequency and trend components. In such a situation, including data from different time periods in the sample can lead to inconsistencies and greatly reduce the accuracy of the model. The paper provides an overview of approaches and methods for data harmonization. In this case, the main attention is paid to data sampling. An assessment is made of the applicability of various data sampling options as a tool for reducing the level of uncertainty. We propose a method for identifying a self-leveling object model using data accumulated over a significant period of time under conditions of unknown disturbances with a wide frequency range. The method is focused on creating a model with stationary parameters that does not require periodic reconfiguration to new conditions. The method is based on the combined use of sampling and presentation of data from individual periods of time in the form of increments relative to the initial point in time for the period. This makes it possible to reduce the number of parameters that characterize unknown disturbances with a minimum of assumptions that limit the application of the method. As a result, the dimensionality of the search problem is reduced and the computational costs associated with setting up the model are minimized. It is possible to configure both linear and, in some cases, nonlinear models. The method was used to develop a model of closed cooling of steel on a unit for continuous hot-dip galvanizing of steel strip. The model can be used for predictive control of thermal processes and for selecting strip speed. It is shown that the method makes it possible to develop a model of thermal processes from a closed cooling section under conditions of unknown disturbances, including low-frequency components.
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Mathematical modeling of the interval stochastic thermal processes in technical systems at the interval indeterminacy of the determinative parameters
Computer Research and Modeling, 2016, v. 8, no. 3, pp. 501-520Views (last year): 15. Citations: 6 (RSCI).The currently performed mathematical and computer modeling of thermal processes in technical systems is based on an assumption that all the parameters determining thermal processes are fully and unambiguously known and identified (i.e., determined). Meanwhile, experience has shown that parameters determining the thermal processes are of undefined interval-stochastic character, which in turn is responsible for the intervalstochastic nature of thermal processes in the electronic system. This means that the actual temperature values of each element in an technical system will be randomly distributed within their variation intervals. Therefore, the determinative approach to modeling of thermal processes that yields specific values of element temperatures does not allow one to adequately calculate temperature distribution in electronic systems. The interval-stochastic nature of the parameters determining the thermal processes depends on three groups of factors: (a) statistical technological variation of parameters of the elements when manufacturing and assembling the system; (b) the random nature of the factors caused by functioning of an technical system (fluctuations in current and voltage; power, temperatures, and flow rates of the cooling fluid and the medium inside the system); and (c) the randomness of ambient parameters (temperature, pressure, and flow rate). The interval-stochastic indeterminacy of the determinative factors in technical systems is irremediable; neglecting it causes errors when designing electronic systems. A method that allows modeling of unsteady interval-stochastic thermal processes in technical systems (including those upon interval indeterminacy of the determinative parameters) is developed in this paper. The method is based on obtaining and further solving equations for the unsteady statistical measures (mathematical expectations, variances and covariances) of the temperature distribution in an technical system at given variation intervals and the statistical measures of the determinative parameters. Application of the elaborated method to modeling of the interval-stochastic thermal process in a particular electronic system is considered.
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Applying artificial neural network for the selection of mixed refrigerant by boiling curve
Computer Research and Modeling, 2022, v. 14, no. 3, pp. 593-608The paper provides a method for selecting the composition of a refrigerant with a given isobaric cooling curve using an artificial neural network (ANN). This method is based on the use of 1D layers of a convolutional neural network. To train the neural network, we applied a technological model of a simple heat exchanger in the UniSim design program, using the Peng – Robinson equation of state.We created synthetic database on isobaric boiling curves of refrigerants of different compositions using the technological model. To record the database, an algorithm was developed in the Python programming language, and information on isobaric boiling curves for 1 049 500 compositions was uploaded using the COM interface. The compositions have generated by Monte Carlo method. Designed architecture of ANN allows select composition of a mixed refrigerant by 101 points of boiling curve. ANN gives mole flows of mixed refrigerant by composition (methane, ethane, propane, nitrogen) on the output layer. For training ANN, we used method of cyclical learning rate. For results demonstration we selected MR composition by natural gas cooling curve with a minimum temperature drop of 3 К and a maximum temperature drop of no more than 10 К, which turn better than we predicted via UniSim SQP optimizer and better than predicted by $k$-nearest neighbors algorithm. A significant value of this article is the fact that an artificial neural network can be used to select the optimal composition of the refrigerant when analyzing the cooling curve of natural gas. This method can help engineers select the composition of the mixed refrigerant in real time, which will help reduce the energy consumption of natural gas liquefaction.
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Development of a methodological approach and numerical simulation of thermal-hydraulic processes in the intermediate heat exchanger of a BN reactor
Computer Research and Modeling, 2023, v. 15, no. 4, pp. 877-894The paper presents the results of three-dimensional numerical simulation of thermal-hydraulic processes in the Intermediate Heat Exchanger of the advanced Sodium-Cooled Fast-Neutron (BN) Reactor considering a developed methodological approach.
The Intermediate Heat Exchanger (IHX) is located in the reactor vessel and intended to transfer heat from the primary sodium circulating on the shell side to the secondary sodium circulating on the tube side. In case of an integral layout of the primary equipment in the BN reactor, upstream the IHX inlet windows there is a temperature stratification of the coolant due to incomplete mixing of different temperature flows at the core outlet. Inside the IHX, in the area of the input and output windows, a complex longitudinal and transverse flow of the coolant also takes place resulting in an uneven distribution of the coolant flow rate on the tube side and, as a consequence, in an uneven temperature distribution and heat transfer efficiency along the height and radius of the tube bundle.
In order to confirm the thermal-hydraulic parameters of the IHX of the advanced BN reactor applied in the design, a methodological approach for three-dimensional numerical simulation of the heat exchanger located in the reactor vessel was developed, taking into account the three-dimensional sodium flow pattern at the IHX inlet and inside the IHX, as well as justifying the recommendations for simplifying the geometry of the computational model of the IHX.
Numerical simulation of thermal-hydraulic processes in the IHX of the advanced BN reactor was carried out using the FlowVision software package with the standard $k-\varepsilon$ turbulence model and the LMS turbulent heat transfer model.
To increase the representativeness of numerical simulation of the IHX tube bundle, verification calculations of singletube and multi-tube sodium-sodium heat exchangers were performed with the geometric characteristics corresponding to the IHX design.
To determine the input boundary conditions in the IHX model, an additional three-dimensional calculation was performed taking into account the uneven flow pattern in the upper mixing chamber of the reactor.
The IHX computational model was optimized by simplifying spacer belts and selecting a sector model.
As a result of numerical simulation of the IHX, the distributions of the primary sodium velocity and primary and secondary sodium temperature were obtained. Satisfactory agreement of the calculation results with the design data on integral parameters confirmed the adopted design thermal-hydraulic characteristics of the IHX of the advanced BN reactor.
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Numerical simulation of air cooling the tank to desublimate components of the gas mixture
Computer Research and Modeling, 2016, v. 8, no. 3, pp. 521-529Views (last year): 3. Citations: 1 (RSCI).For the production of purified final product in chemical engineering used the process of desublimation. For this purpose, the tank is cooled by liquid nitrogen or cold air. The mixture of gases flows inside the tank and is cooled to the condensation or desublimation temperature some components of the gas mixture. The condensed components are deposited on the walls of the tank. The article presents a mathematical model to calculate the cooling air tanks for desublimation of vapours. A mathematical model based on equations of gas dynamics and describes the movement of cooled air in the duct and the heat exchanger with heat exchange and friction. The heat of the phase transition is taken into account in the boundary condition for the heat equation by setting the heat flux. Heat transfer in the walls of the pipe and in the tank wall is described by the nonstationary heat conduction equations. The solution of the system of equations is carried out numerically. The equations of gas dynamics are solved by the method of S. K. Godunov. The heat equation are solved by an implicit finite difference scheme. The article presents the results of calculations of the cooling of two successively installed tanks. The initial temperature of the tanks is equal to 298 K. Cold air flows through the tubing, through the heat exchanger of the first tank, then through conduit to the heat exchanger second tank. During the 20 minutes of tank cool down to operating temperature. The temperature of the walls of the tanks differs from the air temperature not more than 1 degree. The flow of cooling air allows to maintain constant temperature of the walls of the tank in the process of desublimation components from a gas mixture. The results of analytical evaluation of the time of cooling tank and temperature difference between the tank walls and air with the vapor desublimation. Analytical assessment is based on determining the time of heat relaxation temperature of the tank walls. The results of evaluations are satisfactorily coincide with the results of calculations by the present model. The proposed approach allows calculating the cooling tanks with a flow of cold air supplied via the pipeline system.
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Layered Bénard–Marangoni convection during heat transfer according to the Newton’s law of cooling
Computer Research and Modeling, 2016, v. 8, no. 6, pp. 927-940Views (last year): 10. Citations: 3 (RSCI).The paper considers mathematical modeling of layered Benard–Marangoni convection of a viscous incompressible fluid. The fluid moves in an infinitely extended layer. The Oberbeck–Boussinesq system describing layered Benard–Marangoni convection is overdetermined, since the vertical velocity is zero identically. We have a system of five equations to calculate two components of the velocity vector, temperature and pressure (three equations of impulse conservation, the incompressibility equation and the heat equation). A class of exact solutions is proposed for the solvability of the Oberbeck–Boussinesq system. The structure of the proposed solution is such that the incompressibility equation is satisfied identically. Thus, it is possible to eliminate the «extra» equation. The emphasis is on the study of heat exchange on the free layer boundary, which is considered rigid. In the description of thermocapillary convective motion, heat exchange is set according to the Newton’s law of cooling. The application of this heat distribution law leads to the third-kind initial-boundary value problem. It is shown that within the presented class of exact solutions to the Oberbeck–Boussinesq equations the overdetermined initial-boundary value problem is reduced to the Sturm–Liouville problem. Consequently, the hydrodynamic fields are expressed using trigonometric functions (the Fourier basis). A transcendental equation is obtained to determine the eigenvalues of the problem. This equation is solved numerically. The numerical analysis of the solutions of the system of evolutionary and gradient equations describing fluid flow is executed. Hydrodynamic fields are analyzed by a computational experiment. The existence of counterflows in the fluid layer is shown in the study of the boundary value problem. The existence of counterflows is equivalent to the presence of stagnation points in the fluid, and this testifies to the existence of a local extremum of the kinetic energy of the fluid. It has been established that each velocity component cannot have more than one zero value. Thus, the fluid flow is separated into two zones. The tangential stresses have different signs in these zones. Moreover, there is a fluid layer thickness at which the tangential stresses at the liquid layer equal to zero on the lower boundary. This physical effect is possible only for Newtonian fluids. The temperature and pressure fields have the same properties as velocities. All the nonstationary solutions approach the steady state in this case.
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Numerical simulation of ice accretion in FlowVision software
Computer Research and Modeling, 2020, v. 12, no. 1, pp. 83-96Certifying a transport airplane for the flights under icing conditions requires calculations aimed at definition of the dimensions and shapes of the ice bodies formed on the airplane surfaces. Up to date, software developed in Russia for simulation of ice accretion, which would be authorized by Russian certifying supervisory authority, is absent. This paper describes methodology IceVision recently developed in Russia on the basis of software FlowVision for calculations of ice accretion on airplane surfaces.
The main difference of methodology IceVision from the other approaches, known from literature, consists in using technology Volume Of Fluid (VOF — volume of fluid in cell) for tracking the surface of growing ice body. The methodology assumes solving a time-depended problem of continuous grows of ice body in the Euler formulation. The ice is explicitly present in the computational domain. The energy equation is integrated inside the ice body. In the other approaches, changing the ice shape is taken into account by means of modifying the aerodynamic surface and using Lagrangian mesh. In doing so, the heat transfer into ice is allowed for by an empirical model.
The implemented mathematical model provides capability to simulate formation of rime (dry) and glaze (wet) ice. It automatically identifies zones of rime and glaze ice. In a rime (dry) ice zone, the temperature of the contact surface between air and ice is calculated with account of ice sublimation and heat conduction inside the ice. In a glaze (wet) ice zone, the flow of the water film over the ice surface is allowed for. The film freezes due to evaporation and heat transfer inside the air and the ice. Methodology IceVision allows for separation of the film. For simulation of the two-phase flow of the air and droplets, a multi-speed model is used within the Euler approach. Methodology IceVision allows for size distribution of droplets. The computational algorithm takes account of essentially different time scales for the physical processes proceeding in the course of ice accretion, viz., air-droplets flow, water flow, and ice growth. Numerical solutions of validation test problems demonstrate efficiency of methodology IceVision and reliability of FlowVision results.
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